7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
F
FINE CRIMP HEIGHT ADJUST
MECHANICAL
5-2151139-1
F
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL
5-2151139-2
F
7-2151139-1
F
7-2151139-2
F
7- 2151139 -7
F
CRIMP
WIRE
INSUL
FINE CRIMP HEIGHT ADJUST
F
O
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C
TE TERMINAL
(A) 929989-1
(A) 929989-4
(A) 929989-7
(A) 929989-8
(A) 1-929989-0
(B) 929974-1
(B) 929974-4
(B) 929974-7
(B) 929974-8
TERMINAL NAME:
(A)114-18040
-
(B)114-18020
-
(B) 929974-9
(B) 1-929974-4
C1__DWG_PN_1_1
C1__DWG_PN_1_2
(A) 1-1418497-0
C1__DWG_PN_1_3
(B) 929967-1
(B) 929967-7
C1__DWG_PN_1_4
C1__DWG_PN_1_5
(B) 929967-8
C1__DWG_PN_1_6
(B) 1-929967-0
(B) 1-929967-4
C1__DWG_PN_1_7
C1__DWG_PN_1_8
3.4mm MAX
-
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
(A) 828904-1
(A) 828904-2
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_4_1
C1__DWG_PN_4_2
(A) 828904-3
C1__DWG_PN_2_3
C1__DWG_PN_2_5
1.2-2.1mm
C1__DWG_PN_4_3
(B) 828920-1
(B) 828920-2
C1__DWG_PN_2_4
SEAL INSULATION
DIAMETER RANGE
C1__DWG_PN_4_0
C1__DWG_PN_4_4
TERMINALS APPLIED
(A)114-18040
-
(B)114-18020
-
1.2-2.1mm
3
TE TERMINAL
3
(A)
1703013-8
1703049-1
(B) 828920-1
(B) 828920-2
1703013-4
-
-
SEAL INSULATION
DIAMETER RANGE
6
1.00mm2
0.75mm2
0.50mm2
-
C1__DWG_PN_2_6
-
C1__DWG_PN_2_7
-
C1__DWG_PN_2_8
-
C1__DWG_PN_1_9
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.45+/-0.05 [.057+/-.002]
1.36+/-0.05 [.054+/-.002]
1.27+/-0.05 [.050+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
3.7
4.5
5.5
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
TE TERMINAL
3
4
5
6
TERMINAL
APPLICATION
SPECIFICATION
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
(B) 929974-1
(B) 929974-4
(B) 929974-7
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
WIRE
SIZE
TERMINAL LUBRICANT IS RECOMMENDED.
7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
8
(B)114-18020
-
TERMINALS APPLIED
TE TERMINAL
18 AWG
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_1_3
TE CRIMP SPECIFICATION
-
TERMINAL INSULATION DIAMETER RANGE
4.20-4.80mm [.165-.189 IN]
RECOMMENDED SPARE PARTS
-
DIA 1.5mm PIN or SOCKET CONTACT, SINGLE WIRE
WIRE STRIP LENGTH
2
3.4mm MAX
8
-
-
-
-
-
-
-
-
6
TE TERMINAL
(B) 929974-8
(B) 929974-9
(B) 1-929974-4
CRIMP HEIGHT
mm [INCH]
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
(B) 828920-1
-
C1__DWG_PN_4_1
(B) 828920-2
C1__DWG_PN_4_2
C1__DWG_PN_2_3
1.29+/-0.05 [.051+/-.002]
-
SEAL INSULATION
DIAMETER RANGE
1.2-2.1mm
-
C1__DWG_PN_4_3
CRIMP HEIGHT
REFERENCE SETTING
1
4
5.3
-
1
-
1
1
1
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
A TE
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
CONNECTIVITY APPLICATION SPECIFICATION.
RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO
PERFORMANCE IN THE SPECIFIC APPLICATION.
-
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED
AND APPROVED APPLICATIONS,
AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY
A
-
TERMINAL NAME:
1
-
4
TERMINAL DATA:
B
-
1.2-2.1mm
(A) 828904-3
-
5
WIRE
SIZE
-
(A) 828904-1
(A) 828904-2
-
TE SEAL
1703013-2
-
-
-
TE SEAL
-
-
-
(A)
(A)
C1__DWG_PN_4_5
-
-
6
TE TERMINAL
(A) 1703013-1
(A)
-
TERMINAL INSULATION DIAMETER RANGE
TERMINAL
APPLICATION
SPECIFICATION
-
-
TE CRIMP SPECIFICATION
4.20-4.80 mm [.165-.189 IN]
6
TE TERMINAL
C1__DWG_PN_1_0
-
DIA 1.5mm PIN or SOCKET CONTACT,SINGLE WIRE
WIRE STRIP LENGTH
TERMINAL INSULATION DIAMETER RANGE
4.20-4.80 mm [.165-.189 IN]
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
DIA 1.5mm PIN or SOCKET CONTACT,SINGLE WIRE
WIRE STRIP LENGTH
ASSESS PRODUCT
1
1
1
1
-
1
1
1
1
1
1
-
REF
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
-
REF
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
-
LTR
DESCRIPTION
DATE
DWN
APVD
D
ECR-18-009040
12JUN2018
JAH
JDG
D1
ECR-19-001926
05FEB2019
LG
GB
E
ECR-19-006162
16APR2019
LG
TE
F
ECR-21-123975
14DEC2021
JWC
TE
1
1
-
-
1
1
1
1
1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
1
1
PART NO
1
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE, SPECIAL TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .080
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
DWN
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
K.HUANG
S.XI
I.CRUZ
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119641-1
1
2119082-9
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
2-1752354-2
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
1803948-6
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
985575-3
1
1338685-1
4
2168083-3
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1-1752356-7
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-5
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1338693-1
1
3-240641-8
1
2119781-1
1
3-238011-3
1
2-1803019-4
1
455888-6
1
1633730-5
293
292
248
244
243
242
241
239
238
182
181
180
177
176
175
174
164
113
99
98
82
71
70
67
66
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2-1803583-1
TE Connectivity
APPLICATION SPEC
-
1
1803515-3
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-1
1
-77 -72 -71 -52 -51 -2
DIMENSIONS:
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
-
1
1
1
1
-
1
1
-
1
1
1
1
-
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
-
1
1
-
-
-
2
-
1
-
1
1
1
-
1
1
2
-
1
1
1
1
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
REF REF
1
1
-
-
REF
1
-
-
1
REF
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1803515-3
2-1803583-1
2119641-1
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
4-1722335-3
1-5018030-0
2-1752354-2
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
1803948-6
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1-1752356-7
2079383-5
2-2844962-8
2844992-1
455888-5
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1338693-1
3-240641-8
2119781-1
3-238011-3
2-1803019-4
455888-6
1633730-5
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
AMP 4805 REV 31MAR2000
P
D
TYPE
TERMINAL NAME:
66
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
TE TERMINAL
TERMINAL DATA:
A
PNEUMATIC
CRIMP TOOLING KIT
APPLICATOR INSTRUCTIONS
408-35042
REVISIONS
DIST
MECHANICAL
PNEUMATIC AND CRIMP
TOOLING KIT
4.06 mm [.160]
1
PNEUMATIC
MECHANICAL AND CRIMP
TOOLING KIT
2.03 mm [.080]
2
PNEUMATIC
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SIZE
3
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
2151139 -1
APPLICATOR DATA
4
LOC
DESCRIPTION
F
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2151139 -2
D
6
Ocean Side Feed
Applicator
-
DRAWING NO
2151139
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
REF
5
D
59
56
1.9 REF
44
PNEUMATIC
293
2
57 REF
SHEAR DEPRESSOR DETAIL
244
53
A
243
50
238
242
2
3
7
177
59
C
8
82
1
1
34 REF
3
2 176
56
2
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
2
C
1
4
174
TERMINAL SUPPORT LOCATION
28
5
41
175
44 293 REF
182
44.61
181
3
DETAIL A
180
2
B
67
A
24
0.05
66
164
33
57
5
18.2
RAM SET-UP
19
30
1
241
CAM POSITIONS
13
113
6
46
292
98
99
34
54
8
1
60
54
10
1
20
30 REF
29 REF
1
11
248
48
B
ITEM 30 LOCATED AT
REAR HOLES
12
30mm STROKE
REF
21
9
30mm STROKE
180
0.5
20
29
47
0.5
70
51
30mm STROKE
8.0
2
52
SEE DETAIL A
REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
K.HUANG
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151139
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
F
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
2- 2151139 -1
F
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151139 -7
F
CRIMP TOOLING KIT
-
F
4
3
2
LOC
PART
NUMBER
2- 2151139 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
APPLICATOR DATA
CRIMP
SIZE
WIRE
INSUL
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
TYPE
F
O
2.03 mm [.080]
4.06 mm [.160]
APPLICATOR INSTRUCTIONS
408-35042
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
DIA 1.5mm PIN or SOCKET CONTACT,SINGLE WIRE
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
TE TERMINAL
(A) 929989-1
(A) 929989-4
(A) 929989-7
(A) 929989-8
(A) 1-929989-0
(B) 929974-1
(B) 929974-4
(B) 929974-7
(B) 929974-8
(A)114-18040
-
(B)114-18020
-
(B) 929974-9
(B) 1-929974-4
C1__DWG_PN_1_1
C1__DWG_PN_1_2
(A) 1-1418497-0
C1__DWG_PN_1_3
(B) 929967-1
(B) 929967-7
C1__DWG_PN_1_4
C1__DWG_PN_1_5
(B) 929967-8
C1__DWG_PN_1_6
(B) 1-929967-0
(B) 1-929967-4
C1__DWG_PN_1_7
C1__DWG_PN_1_8
C1__DWG_PN_2_0
TERMINAL
APPLICATION
SPECIFICATION
-
TE SEAL
TE SEAL
(A) 828904-1
(A) 828904-2
C1__DWG_PN_2_1
C1__DWG_PN_2_2
(A) 828904-3
C1__DWG_PN_2_3
(B) 828920-1
(B) 828920-2
C1__DWG_PN_2_4
C1__DWG_PN_2_5
SEAL INSULATION
DIAMETER RANGE
C1__DWG_PN_4_0
1.2-2.1 mm
C1__DWG_PN_4_3
C1__DWG_PN_4_4
TE TERMINAL
(A) 1703013-1
(B)114-18020
-
TE SEAL
(A) 828904-1
(A) 828904-2
1703013-4
1703013-8
(A)
(A)
-
TE SEAL
1
1703049-1
-
1.00mm2
0.75mm2
0.50mm2
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.45+/-0.05 [.057+/-.002]
1.36+/-0.05 [.054+/-.002]
1.27+/-0.05 [.050+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
3.7
4.5
5.5
B
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
TERMINAL NAME:
WIRE STRIP LENGTH
4.20-4.80mm [.165-.189 IN]
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
(B) 929974-1
(B) 929974-4
(B) 929974-7
TERMINAL LUBRICANT IS RECOMMENDED.
WIRE
SIZE
7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
8
-
TERMINALS APPLIED
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
6
(B)114-18020
18 AWG
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_1_3
3.4mm MAX
8
-
-
-
TE TERMINAL
(B) 929974-8
(B) 929974-9
(B) 1-929974-4
CRIMP HEIGHT
mm [INCH]
TE SEAL
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_3_0
C1__DWG_PN_4_0
(B) 828920-1
(B) 828920-2
C1__DWG_PN_2_2
C1__DWG_PN_4_2
C1__DWG_PN_2_3
1.29+/-0.05 [.051+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
5.3
1
1
ASSESS PRODUCT
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
A
1
1
1
1
1
-
1
1
1
-
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED
AND APPROVED APPLICATIONS,
AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY
2
1
-
1
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
A TE
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
CONNECTIVITY APPLICATION SPECIFICATION.
RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO
PERFORMANCE IN THE SPECIFIC APPLICATION.
-
1
2
-
1
1
1
-
4
1
1
-
1
1
1
-
C1__DWG_PN_4_3
2
1
-
1.2-2.1mm
2
2
-
C1__DWG_PN_4_1
1
2
-
SEAL INSULATION
DIAMETER RANGE
1
1
-
TE SEAL
1
1
-
6
2
-
-
-
1
1
-
-
1
1
-
-
1
1
-
TERMINAL INSULATION DIAMETER RANGE
2
1
-
DIA 1.5mm PIN or SOCKET CONTACT, SINGLE WIRE
1
2
-
TE CRIMP SPECIFICATION
1
1
-
TE TERMINAL
1
1
-
TERMINAL DATA:
2
1
-
W1__FA_SETTING_3
1
2
-
W1__FA_SETTING_2
1
1
-
W1__FA_SETTING_1
1
1
-
5
1
1
-
4
CRIMP HEIGHT
REFERENCE SETTING
1
1
-
CRIMP HEIGHT
mm [INCH]
1
1
-
WIRE
SIZE
1
1
-
C1__DWG_PN_1_9
1
1
-
C1__DWG_PN_2_8
1
1
-
C1__DWG_PN_2_7
1
1
-
(B) 828920-2
4
-
-
C1__DWG_PN_2_6
1
4
-
6
-
1
-
1.2-2.1 mm
(A) 828904-3
(B) 828920-1
-
REF REF
-
TE TERMINAL
1
1
-
SEAL INSULATION
DIAMETER RANGE
1
-
-
6
1
1
-
-
1
1
-
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
1803948-6
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1-1752356-7
2079383-5
2-2844962-8
2844992-1
455888-5
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1338693-1
3-240641-8
2119781-1
3-238011-3
2-1803019-4
455888-6
1633730-5
1
1
-
3
-
1703013-2
(A)
(A)
C1__DWG_PN_4_5
-
TERMINALS APPLIED
C1__DWG_PN_4_1
C1__DWG_PN_4_2
(A)114-18040
1.2-2.1mm
1
-
TERMINAL INSULATION DIAMETER RANGE
4.20-4.80 mm [.165-.189 IN]
-
C1__DWG_PN_3_0
TE TERMINAL
DIA 1.5mm PIN or SOCKET CONTACT,SINGLE WIRE
WIRE STRIP LENGTH
6
TE TERMINAL
C1__DWG_PN_1_0
3.4mm MAX
TE TERMINAL
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
4.20-4.80 mm [.165-.189 IN]
C
TERMINAL DATA:
-
1
1
1
1
1
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
K.HUANG
S.XI
I.CRUZ
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
1803948-6
1
2119740-1
2
2168078-1
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1803602-1
1
1-1752356-7
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-5
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1338693-1
1
3-240641-8
1
2119781-1
1
3-238011-3
1
2-1803019-4
1
455888-6
1
1633730-5
244
243
242
241
239
238
164
151
144
143
142
141
140
113
99
98
82
71
70
67
66
59
57
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2079764_APP
TE Connectivity
APPLICATION SPEC
-
1
2119082-9
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE, SPECIAL TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .080
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
Ocean Side Feed
Applicator
-
DRAWING NO
2151139
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
REF
5
239
140
59
2
244
56
PNEUMATIC
D
1.9 REF
57
243
53
242
SHEAR DEPRESSOR DETAIL
2
3
50
238
A
REF
7
8.0
REF
8
34
59
82
C
1
52
SEE DETAIL A
0.5
56
REF
TERMINAL SUPPORT LOCATION
1
2
C
70
3
51
1
4
28
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
140
35.58
5
REF
0.05
41
164
66
RAM SET-UP
2
DETAIL A
67
33
57
A
24
B
5
19
20
30
B
21
9
29
1
12
ITEM 30 LOCATED AT
REAR HOLES
241
CAM POSITIONS
30mm STROKE
13
142
1
REF
REF
29
11
30mm STROKE
30mm STROKE
30
20
151
113
48
6
141
98
99
34
143
8
1
144
143
10
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
1
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
K.HUANG
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151139
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F