7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
DESCRIPTION
FEED TYPE
2151151 -2
R
FINE CRIMP HEIGHT ADJUST
7-2151151-2
R
PNEUMATIC AND CRIMP
TOOLING KIT
7- 2151151 -7
A
CRIMP TOOLING KIT
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
PNEUMATIC
DESCRIPTION
DATE
DWN
APVD
N1
ECR-20-002074
17FEB2020
MZ
YY
P
ECR-20-017184
03DEC2020
JWC
TE
P1
ECR-21-006043
04JUN2021
LJ
YY
R
ECR-22-130414
23FEB2022
FJ
TE
PNEUMATIC
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
3.30 mm [.130]
TYPE
F
O
6.86 mm [.270]
APPLICATOR INSTRUCTIONS
408-35042
-
TE TERMINAL
AMP MCP4. 8K FLATCONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
5.00-5.60 mm [.197-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-18037
TERMINALS APPLIED
TE TERMINAL
969044-1
1-969044-5
5
C1__DWG_PN_1_1
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
C1__DWG_PN_2_0
TE SEAL
TE SEAL
963245
C1__DWG_PN_3_0
C1__DWG_PN_2_1
C1__DWG_PN_4_0
SEAL INSULATION
DIAMETER RANGE
114-18388
TERMINALS APPLIED
TE TERMINAL
1241416-1
C1__DWG_PN_4_1
n
5
1241416-3
C1__DWG_PN_1_1
TE SEAL
C1__DWG_PN_2_0
C1__DWG_PN_3_0
963245
C1__DWG_PN_2_1
C1__DWG_PN_3_1
TE SEAL
-
1394512
4.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.22+/-0.05 [.087+/-.002]
WIRE
SIZE
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.0
W1__FA_SETTING_1
8
4.00mm2
3.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.22+/-0.05 [.087+/-.002]
2.13+/-0.05 [.084+/-.002]
W1__DWG_CRIMP_HT_1
5.0
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
-
7
8
RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO
PERFORMANCE IN THE SPECIFIC APPLICATION.
9
1
1
1
1
1
1
1
1
1
2
-
2
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
1
1
2
-
1
1
-
1
1
1
2
-
A
2
1
-
1
1
2
-
1
1
1
-
1
2
1
-
1
2
2
-
TERMINAL LUBRICANT IS RECOMMENDED.
1
2
-
1
1
1
-
ASSESS PRODUCT
1
1
-
1
1
1
-
1
1
1
-
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATEDAPPROVED
AND
APPLICATIONS,
AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO IMPLIED
AS SUCH, IT IS HIGHLY
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
1
1
-
1
1
1
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
A TE
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
CONNECTIVITY APPLICATION SPECIFICATION.
2
1
-
AP PLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER
ITEM #57 HAS BEEN ADJUSTED TO CORRECT HEIGHT
AT QUALIFICATION.
2
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
4
2
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
4
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
-
B
1
1
-
3
1
1
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
2
1
-
2
2
2
-
RECOMMENDED SPARE PARTS
1
2
-
1
1
1
-
6.0
1
1
-
W1__FA_SETTING_1
1
1
-
7
2
1
-
CRIMP HEIGHT
4
REFERENCE SETTING
1
2
-
WIRE
SIZE
1
1
-
1719043-1
C1__DWG_PN_1_2
1
1
-
C1__DWG_PN_4_1
1
1
-
C1__DWG_PN_4_0
1
1
-
TE TERMINAL
C1__DWG_PN_1_0
-
SEAL INSULATION
DIAMETER RANGE
REF
1
-
9
1
REF
-
3.30-4.50mm [.130-.177 IN]
1
1
9
1
1
-
TERMINAL INSULATION DIAMETER RANGE
4.70-5.30[.185-.209 IN]
3.30-4.50mm [.130-.177 IN]
9
TE TERMINAL
969044-5
C1__DWG_PN_1_0
WIRE STRIP LENGTH
1
1
-
TE CRIMP SPECIFICATION
AMP MCP4.8K FLATCONTACT
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
n
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
1
1
-
2119641-1
2119082-2
2079764-1
2119083-1
7-18023-7
2844940-1
994970-2
1-22281-8
2119955-1
2844908-1
2844907-1
2-690438-8
2168083-1
2168083-6
455888-5
1803607-3
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
1-2168083-3
1338683-8
2168083-3
1-2168083-0
5018030-1
811242-6
690753-2
18023-9
1803583-3
1803515-1
1803602-1
1-1752356-2
2079383-5
3-2844962-3
2-2844938-3
455888-3
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-2
2119806-1
4-22280-9
1-356885-5
2119805-2
318059-4
1333229-1
1803080-2
5-238011-5
2-2119784-8
1-455888-1
456410-4
1
1
3
TERMINAL DATA:
1
1
1
1
2
1
-77 -72 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
DWN
18AUG2011
CHK
19AUG2011
APVD
19AUG2011
HOFFNER
T.ELBIN
T.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764_APP
1
2119083
1
7-18023-7
1
2844940-1
1
COUNTER_994970
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
2
2-18032-5
1
2168083-2
1
5-18022-5
1
1-2168083-3
1
1338683-8
4
2168083-3
2
1-2168083-0
2
5018030-1
1
811242-6_OLD
1
690753-2
1
18023-9
1
1803583-3
1
1803515-1
1
1803602-1
1
1-1752356-2
2
2079383-5
2
3-2844962-3
1
2-2844938-3
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533-2
1
2119806
1
SIMP_4-22280-9
1
1-356885-5
1
2119805-2
1
318059-4
1
1333229-1
1
1803080-2
1
5-238011-5
1
2-2119784-8
1
1-455888-1
1
456410-4
248
244
243
242
241
238
164
121
113
99
98
96
95
93
82
71
67
66
61
60
59
57
56
54
53
52
51
50
49
46
44
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119082-2
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
AIR FEED MODULE
COUNTER, MAGNETIC
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean Side Feed
Applicator
-
DRAWING NO
2151151
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
R
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
PNEUMATIC
5
D
A
3.7 REF
44
238
REF
52
2
D
REF
57 REF
7
59
SHEAR DEPRESSOR DETAIL
244
243
SEE DETAIL A
53
242
2
3
50
56
82
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
1
C
2.0 # 0.5
1
8
REF
2
52
3
51
1
4
28
DETAIL A
5
41
TERMINAL SUPPORT LOCATION
44
43.90
66
164
33
A
24
B
CAM POSITION
30mm STROKE
57
95
21
B
96
9
29
12
27
241
61
13
9
26
23
121
93
7
19
20
25
0.05
RAM SET-UP
30
113
REF
52
67
2
C
34 REF
46
98
99
34
54
8
1
60
54
10
1
20
1
ITEM 30 LOCATED AT
FRONT HOLES
30
29
REF
REF
1
11
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
248
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
ATLANTIC VERSION
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
18AUG2011
CHK
19AUG2011
APVD
19AUG2011
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151151
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
R
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2151151 -2
R
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7- 2151151 -7
A
CRIMP TOOLING KIT
-
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
3.30 mm [.130]
TYPE
F
O
6.86 mm [.270]
APPLICATOR INSTRUCTIONS
408-35042
-
TE TERMINAL
TERMINAL DATA:
AMP MCP4. 8K FLATCONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
5.00-5.60 mm [.197-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
1-969044-5
5
TE TERMINAL
969044-5
C1__DWG_PN_1_0
C1__DWG_PN_1_1
WIRE STRIP LENGTH
-
-
-
4.70-5.30[.185-.209 IN]
SEAL INSULATION
DIAMETER RANGE
9
TE SEAL
C1__DWG_PN_2_0
C1__DWG_PN_3_0
C1__DWG_PN_2_1
TE SEAL
963245
TERMINAL
APPLICATION
SPECIFICATION
114-18388
TE TERMINAL
1241416-1
C1__DWG_PN_4_1
1
-
1
-
REF
-
1
-
INSULATION DIAMETER RANGE
1
-
3.30-4.50mm [.130-.177 IN]
4
-
1
-
1
-
TERMINALS APPLIED
C1__DWG_PN_4_0
n
1
-
TE CRIMP SPECIFICATION
AMP MCP4.8K FLATCONTACT
TERMINAL NAME:
3.30-4.50mm [.130-.177 IN]
-
TE TERMINAL
TERMINAL DATA:
INSULATION DIAMETER RANGE
n
114-18037
TERMINALS APPLIED
TE TERMINAL
969044-1
TE CRIMP SPECIFICATION
1
-
3
5
9
TE TERMINAL
1241416-3
C1__DWG_PN_1_0
C1__DWG_PN_1_1
SEAL INSULATION
DIAMETER RANGE
TE SEAL
C1__DWG_PN_2_0
C1__DWG_PN_3_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
TE SEAL
1394512
1
-
1
-
C1__DWG_PN_4_0
1
-
C1__DWG_PN_4_1
1
-
1719043-1
C1__DWG_PN_1_2
1
-
9
2
-
1
-
WIRE
SIZE
4.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.22+/-0.05 [.087+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
5.0
W1__DWG_CRIMP_HT_1
WIRE
SIZE
4
W1__FA_SETTING_1
8
4.00mm2
3.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.22+/-0.05 [.087+/-.002]
2.13+/-0.05 [.084+/-.002]
W1__DWG_CRIMP_HT_1
5.0
1
-
CRIMP HEIGHT
4
REFERENCE SETTING
1
-
1
-
2
-
W1__FA_SETTING_1
6.0
2
-
1
-
7
1
-
1
1
2
3
B
4
5
8
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
8-2151151-2
9-2151151-1
9-2151151-2
AMP 4805 REV 31MAR2000
WIRE CRIMPER
2151151-2
2-2151151-1
2-2151151-2
3
46
141
INSULATION CRIMPER
BASIC SUB -ASSEMBLY
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
BASIC SUB -ASSEMBLY
LUBRICATOR
1
-
1
-
1
-
1
-
2
-
1
-
1
1
-
1
1
-
1
1
SUBSTITUTE
PART NUMBER
1803551-4
1
1
-
1
1
-
1
-
1
1
1
1
-
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
18AUG2011
CHK
19AUG2011
APVD
19AUG2011
HOFFNER
T.ELBIN
T.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
1803583-4
1
1803516-1
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
2
2-18032-5
1
5-18022-5
1
1-2168083-3
1
1338683-8
2
1-2168083-0
2
5018030-1
1
811242-6_OLD
1
690753-2
1
18023-9
1
1803602-1
1
1-1752356-2
2
2079383-5
2
3-2844962-3
1
2-2844938-3
1
455888-3
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533-2
1
2119806
1
SIMP_4-22280-9
1
1-356885-5
1
2119805-2
1
318059-4
1
1333229-1
1
1803080-2
1
5-238011-5
1
2-2119784-8
1
1-455888-1
1
456410-4
244
243
242
241
238
164
151
144
143
141
140
121
113
99
98
96
95
93
82
71
67
66
61
59
57
56
53
52
51
50
49
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2079764_APP
TE Connectivity
APPLICATION SPEC
-
1
2119082-2
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -22
2-1803604-8
DELETE
1
-
1
1-1803940-0
2
-
ASSESS PRODUCT
1803940-9
1
-
ITEM SUBSTITUTION LIST
1
1
-
TERMINAL LUBRICANT IS RECOMMENDED.
2151151-1
2
-
RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO
PERFORMANCE IN THE SPECIFIC APPLICATION.
A
2
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
A TE
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
CONNECTIVITY APPLICATION SPECIFICATION.
ITEM DESCRIPTION
1
-
AP PLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER
ITEM #57 HAS BEEN ADJUSTED TO CORRECT HEIGHT
AT QUALIFICATION.
ITEM
1
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
SAME AS
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
PART
NUMBER
8-2151151-1
1
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
ENTRY LEVEL APPLICATOR
1
-
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED
AND APPROVED APPLICATIONS,
AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY
9
2
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
2
RECOMMENDED SPARE PARTS
2119082-2
2079764-1
2119083-1
7-18023-7
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
1803583-4
1803516-1
1-22281-8
2119955-1
2844908-1
2844907-1
2-690438-8
2168083-1
2168083-6
455888-5
1803607-3
2119740-1
2168078-1
2-18032-5
5-18022-5
1-2168083-3
1338683-8
1-2168083-0
5018030-1
811242-6
690753-2
18023-9
1803602-1
1-1752356-2
2079383-5
3-2844962-3
2-2844938-3
455888-3
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-2
2119806-1
4-22280-9
1-356885-5
2119805-2
318059-4
1333229-1
1803080-2
5-238011-5
2-2119784-8
1-455888-1
456410-4
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151151
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
R
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
REF
5
PNEUMATIC
D
140
A
D
3.7 REF
2
52
244
238
REF
57
REF
7
243
SHEAR DEPRESSOR DETAIL
59
242
2
3
53
SEE DETAIL A
50
56
2.0 # 0.5
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
82
1
C
REF
8
34
REF
1
C
52
2
3
51
TERMINAL SUPPORT LOCATION
1
4
DETAIL A
28
5
41
140
34.87
REF
0.05
66
2
67
164
33
57
A
24
RAM SET-UP
B
20
95
21
9
96
1
12
29
CAM POSITION
7
19
30
B
52
ITEM 30 LOCATED AT
FRONT HOLES
241
27
13
30
1
REF
29
61
REF
30mm STROKE
151
113
9
25
26
23
121
93
141
98
99
34
143
8
1
144
143
10
1
20
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
11
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
18AUG2011
CHK
19AUG2011
APVD
19AUG2011
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151151
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
R