8-2151160-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 2011 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2151160 -2 D FINE CRIMP HEIGHT ADJUST 7-2151160-2 D PNEUMATIC AND CRIMP TOOLING KIT 7- 2151160 -7 B CRIMP TOOLING KIT REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC DESCRIPTION DATE DWN APVD B ECR-13-005960 08APR2013 YY UG B1 ECR-13-012598 08AUG2013 XZ TE C ECR-18-006179 03MAY2018 TB JDG D ECR-19-005860 12APR2019 FJ TE PNEUMATIC - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 5.8 x 0.8 TERMINAL NAME: WIRE STRIP LENGTH 4.10-4.12 mm [.161-.162 IN] C TERMINAL APPLICATION SPECIFICATION 114-18052 INSULATION DIAMETER RANGE - - - - TE TERMINAL 964306-3 C1__DWG_PN_1_1 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL - - (2)1.0mm² OR (1)2.0mm² (1)1.5mm² + (1)0.35mm² 1.50mm2 1 B 2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.97+/-0.05 [.078+/-.002] 1.83+/-0.05 [.072+/-.002] 1.79+/-0.05 [.070+/-.002] 1.69+/-0.05 [.067+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.0 7.5 8.4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 5.4 4 2 2 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 1 - 1 1 - 1 1 1 1 2 1 A 1 4 - 1 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_3 1 1 W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 2.50mm2 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING REF 1 - CRIMP HEIGHT mm [INCH] 1 REF - WIRE SIZE 1 1 - C1__DWG_PN_2_1 1 1 - C1__DWG_PN_4_0 1 1 C1__DWG_PN_2_0 1 1 - 3 2119641-1 2119082-9 2079764-1 2119083-1 18023-1 2844940-1 994970-2 18028-2 2844908-1 2844907-1 455888-7 1-22278-0 854769-4 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2168083-3 1803382-2 18023-9 1803583-9 1803515-1 1803602-1 1-1752356-1 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333207-2 240641-2 2119780-9 1-238011-7 2119785-6 2-456408-0 1 1 - 5 C1__DWG_PN_1_0 1 - 2.20-3.00 mm [.087-.118 IN] - TERMINALS APPLIED TE TERMINAL 964306-1 n - 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE PREMIUM PART NO DWN 19AUG2011 CHK 19AUG2011 APVD 19AUG2011 B. WEAVER G. HOFFNER T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 18023-1 1 2844940-1 1 COUNTER_994970 1 18028-2 1 2844908 1 2844907 1 455888-7 1 SIMP_1-22278-0 1 854769-4 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-2 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-1 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333207-2 1 240641-2 1 2119780-9 1 1-238011-7 1 2119785-6 1 2-456408-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 248 244 243 242 241 238 164 119 99 98 82 77 74 71 70 69 67 66 60 59 58 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151160 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE PNEUMATIC D D 44 A 2 238 244 59 243 53 SEE DETAIL A 242 2 3 50 8 7 56 82 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) C 1 1 1.0 0.5 34 REF 70 69 C 3 1 TERMINAL SUPPORT LOCATION 4 28 5 41 DETAIL A 44 43.90 REF 0.05 66 164 67 2 77 33 A 24 B REF 58 74 19 30 B 20 9 21 29 RAM SET-UP 1 12 241 13 ITEM 30 LOCATED AT REAR HOLES 1 11 CAM POSITION 30 REF 29 REF 119 30mm STROKE 46 98 99 34 54 8 1 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19AUG2011 CHK 19AUG2011 APVD 19AUG2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151160 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 4 3 2 2011 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151160 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2151160 -7 B CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.79 mm [.110] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 5.8 x 0.8 TERMINAL NAME: WIRE STRIP LENGTH 4.10-4.12 mm [.161-.162 IN] C TERMINAL APPLICATION SPECIFICATION 114-18052 964306-1 INSULATION DIAMETER RANGE - - - - TE TERMINAL 964306-3 C1__DWG_PN_1_1 1 - 1 - 1 - REF - 5 C1__DWG_PN_1_0 1 - 3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_2_1 4 - 1 - 1 - WIRE SIZE 2.50mm2 (2)1.0mm² OR (1)2.0mm² (1)1.5mm² + (1)0.35mm² 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.97+/-0.05 [.078+/-.002] 1.83+/-0.05 [.072+/-.002] 1.79+/-0.05 [.070+/-.002] 1.69+/-0.05 [.067+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.4 7.0 7.5 8.4 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 W1__FA_SETTING_4 1 - 1 - 1 B 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 2 - 1 - 1 - 1 - 2 - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 - 1 1 - 1 - 1 - 1 1 - 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 A 2119082-9 2079764-1 2119083-1 18023-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 18028-2 2844908-1 2844907-1 455888-7 1-22278-0 854769-4 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 2168083-3 1803382-2 18023-9 1803602-1 1-1752356-1 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333207-2 240641-2 2119780-9 1-238011-7 2119785-6 2-456408-0 1 - 2.20-3.00 mm [.087-.118 IN] - TERMINALS APPLIED TE TERMINAL n - 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE PREMIUM DWN 19AUG2011 CHK 19AUG2011 APVD 19AUG2011 B. WEAVER G. HOFFNER T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 18023-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 18028-2 1 2844908 1 2844907 1 455888-7 1 SIMP_1-22278-0 1 854769-4 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 1803382-2 1 18023-9 1 1803602-1 1 1-1752356-1 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333207-2 1 240641-2 1 2119780-9 1 1-238011-7 1 2119785-6 1 2-456408-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 238 164 151 144 143 141 140 119 99 98 82 77 74 71 70 69 67 66 59 58 56 53 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151160 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE PNEUMATIC D 140 A D 2 244 238 243 59 242 2 3 53 1.0 50 SEE DETAIL A 0.5 REF 8 7 56 34 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 82 C 1 REF TERMINAL SUPPORT LOCATION 1 C 70 69 3 DETAIL A 1 4 28 5 41 140 REF 34.87 0.05 66 164 67 33 9 20 30 RAM SET-UP 58 19 A 24 B 77 2 74 1 B 12 21 29 241 13 CAM POSITION ITEM 30 LOCATED AT REAR HOLES 1 30 REF REF 29 11 30mm STROKE 119 151 141 98 99 34 143 8 1 144 143 10 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19AUG2011 CHK 19AUG2011 APVD 19AUG2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151160 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D