8-2151166-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151166-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151166-2 H 7-2151166-1 G 7-2151166-2 H 7- 2151166 -7 D CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 A - TYPE - F OV 3 TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.50-5.10 mm [.177-.201 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 - WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] - - - 4.50-5.10 [.177-.201 IN] TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL (A) 967703-1 n 114-18148 - - - - - C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 TE TERMINAL 1-968851-1 - 4.50-5.10 [.177-.201 IN] TERMINAL APPLICATION SPECIFICATION n 114-18668 3 INSULATION DIAMETER RANGE - 2.20-3.00 [.087-.118 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL 1-968851-3 C1__DWG_PN_3_0 TE TERMINAL 1-1355877-1 C1__DWG_PN_4_0 TE TERMINAL 1718188-1 - - - TE TERMINAL C1__DWG_PN_1_0 - TERMINALS APPLIED TE TERMINAL 1-968851-2 C1__DWG_PN_1_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.20-3.00 [.087-.118 IN] - TE MCP 2.8 FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION TE MCP 2.8 FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE MCP 2.8 FLAT TYPE RECEPTACLE TERMINAL NAME: 1241582-1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_4_0 - WIRE SIZE 2.50mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.88+/-0.05 [.074+/-.002] 1.58+/-0.05 [.062+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.8 10.0 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 2.50mm2 1.50mm2 1.25mm2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.76+/-0.05 [.069+/-.002] 1.47+/-0.05 [.058+/-.002] 1.46+/-0.05 [.057+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.2 WIRE SIZE 4 W1__FA_SETTING_1 11.0 11.1 W1__FA_SETTING_2 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.00mm2 1.50mm2 1.88+/-0.05 [.074+/-.002] 1.58+/-0.05 [.062+/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.8 8.3 1.73+/-0.05 [.068+/-.002] W1__DWG_WGAUGE_2 - W1__DWG_CRIMP_HT_2 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 10.0 - 1 2 B 3 4 - RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 1 1 - A 1 1 1 1 - 1 1 1 1 1 - 1 - REF 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - - REF 1 1 1 1 1 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DATE DWN APVD F ECR-18-007159 10MAY2018 JAH JDG G ECR-19-006433 22APR2019 LG TE H ECR-19-009410 15JUN2019 TB TE H1 ECR-22-147640 28JUL2022 FJ YY 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-5 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-4 2079383-5 3-2844962-0 2844992-2 1-455888-6 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333206-8 1-240641-7 2119757-4 1-238011-0 2119785-6 455888-8 2-1722335-2 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D - TE TERMINAL LTR - - TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 3.56 mm [.140] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 2.54 mm [.100] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE G APPLICATOR DATA 4 LOC 2151166 -1 H 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151166 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER,WIRE DWN 26JUL2011 CHK 26JUL2011 APVD 26JUL2011 X.ZHAO T.ELBIN S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-5 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-6 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333206-8 1 1-240641-7 .. 1 ITEM_6 1 2119757-4 1 1-238011-0 1 2119785-6 1 455888-8 1 2-1722335-2_GATD ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 99 98 82 71 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151166 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 53 244 50 7 A 243 177 242 238 2 3 8 59 82 1 2 3 2 176 56 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 C 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 175 181 44 293 REF 182 3 43.9 0.05 180 66 DETAIL A 2 164 33 B 67 A 24 15.6 19 30 20 29 21 B 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 30mm STROKE 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 1 11 248 48 0.5 RAM AND HOLD DOWN SET-UP 9 47 0.5 34 REF SEE DETAIL A 51 1.8 1 52 C REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26JUL2011 CHK 26JUL2011 APVD 26JUL2011 X.ZHAO T.ELBIN S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151166 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151166 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151166 -7 D CRIMP TOOLING KIT - H 4 3 2 LOC PART NUMBER 2- 2151166 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.54 mm [.100] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TE MCP 2.8 FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 4.50-5.10 mm [.177-.201 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 - WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] - - - 4.50-5.10mm [.177-.201 IN] TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL (A) 967703-1 n 114-18148 - WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] - - - C1__DWG_PN_2_0 C1__DWG_PN_1_1 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 TE TERMINAL TE TERMINAL C1__DWG_PN_4_0 1-968851-1 C1__DWG_PN_3_1 - 4.50-5.10 [.177-.201 IN] TERMINAL APPLICATION SPECIFICATION n 114-18668 - - - - 1-968851-2 C1__DWG_PN_2_0 TE TERMINAL 1-968851-3 C1__DWG_PN_3_0 TE TERMINAL TE TERMINAL 1718188-1 C1__DWG_PN_4_0 1-1355877-1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - 1 - 2.50mm2 1.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 1.88+/-0.05 [.074+/-.002] W1__DWG_CRIMP_HT_1 1.58+/-0.05 [.062+/-.002] W1__DWG_CRIMP_HT_2 WIRE SIZE 4 6.8 10.0 W1__FA_SETTING_1 W1__FA_SETTING_2 2.50mm2 1.50mm2 1.25mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.76+/-0.05 [.069+/-.002] 1.47+/-0.05 [.058+/-.002] 1.46+/-0.05 [.057+/-.002] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.2 11.0 11.1 WIRE SIZE - W1__FA_SETTING_1 W1__FA_SETTING_2 2.50mm2 W1__DWG_WGAUGE_1 2.00mm2 1.50mm2 1.88+/-0.05 [.074+/-.002] W1__DWG_CRIMP_HT_1 1.73+/-0.05 [.068+/-.002] W1__DWG_WGAUGE_2 1.58+/-0.05 [.062+/-.002] 6.8 8.3 W1__DWG_CRIMP_HT_2 - PART NUMBER 8-2151166-1 8-2151166-2 9-2151166-1 9-2151166-2 A SAME AS ITEM ITEM DESCRIPTION 2151166-1 1 WIRE CRIMPER 2151166-2 2-2151166-1 2-2151166-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 DELETE THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER,WIRE PART NO -77 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 1 1 - 1-1803940-0 1 1 - 1 1 1 - 1 1 1 - 1803940-9 2 1 - 1803625-6 1 2 - 1 1 1 - 1 1 1 - SUBSTITUTE PART NUMBER 2-1803586-2 1 1 - ITEM SUBSTITUTION LIST 2 1 - ENTRY LEVEL APPLICATOR 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - - 2 - - 1 1 1 - 1 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 1 - 4 1 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - B 1 1 - 10.0 1 1 W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 4 - - CRIMP HEIGHT 4 REFERENCE SETTING 1 4 - CRIMP HEIGHT mm [INCH] - 1 - CRIMP HEIGHT mm [INCH] - REF REF - WIRE SIZE 1 1 - TE TERMINAL 1 - - C1__DWG_PN_4_0 1 1 - TE TERMINAL 1241582-1 C1__DWG_PN_1_0 1 1 - 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-4 2079383-5 3-2844962-0 2844992-2 1-455888-6 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333206-8 1-240641-7 2119757-4 1-238011-0 2119785-6 455888-8 2-1722335-2 1 1 - 3 2.20-3.00 [.087-.118 IN] - 1 - INSULATION DIAMETER RANGE TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION TE MCP 2.8 FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION TE MCP 2.8 FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: DWN 26JUL2011 CHK 26JUL2011 APVD 26JUL2011 X.ZHAO T.ELBIN S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-6 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333206-8 1 1-240641-7 .. 1 ITEM_6 1 2119757-4 1 1-238011-0 1 2119785-6 1 455888-8 1 2-1722335-2_GATD ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 99 98 82 71 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151166 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 243 53 A 2 244 56 PNEUMATIC D 238 242 50 2 3 1.8 REF 8 7 34 59 1 82 56 REF TERMINAL SUPPORT LOCATION 1 52 C SEE DETAIL A 0.5 C 2 51 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 140 41 34.87 REF 0.05 66 DETAIL A 2 164 RAM SET-UP 67 33 B 19 A 24 20 30 B 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 CAM POSITIONS 30mm STROKE 241 13 REF REF 29 1 30mm STROKE 30mm STROKE 142 30 151 141 48 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26JUL2011 CHK 26JUL2011 APVD 26JUL2011 X.ZHAO T.ELBIN S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151166 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H1