8-2151168-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151168-1 F SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151168-2 F 7-2151168-1 F 7-2151168-2 F 7- 2151168 -7 B CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST A - F F - WIRE STRIP LENGTH 3.50-4.50 mm [.138-.177 IN] C TERMINAL APPLICATION SPECIFICATION n (A)114-5091 (B)114-5091-3 WIRE STRIP LENGTH - - TERMINAL APPLICATION SPECIFICATION (A) 173631-7 (A) 776129-2 TE TERMINAL (A) 173631-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 (A) 173631-8 C1__DWG_PN_1_2 (A)114-5091 - - TE CRIMP SPECIFICATION 3 INSULATION DIAMETER RANGE - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL (A) 173631-5 (A) 1-173631-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL (A) 173631-6 C1__DWG_PN_4_0 C1__DWG_PN_4_1 (B) 175187-1 TE TERMINAL (A) 85098-1 TE TERMINAL C2__DWG_PN_1_0 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 - 2.63-2.70 mm [.104-.106 IN] - 6 TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL (A) 173631-1 n 3.50-4.50 mm [.138-.177 IN] 2.00-2.60 mm [.079-.102 IN] - .070 SERIES RECE. CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .070 SERIES RECE. CONTACT TERMINAL NAME: - TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_1_1 - C1__DWG_PN_4_2 - C1__DWG_PN_1_3 - WIRE SIZE 1.25mm2 0.85mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.52+/-0.05 [.060+/-.002] 1.37+/-0.05 [.054+/-.002] 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING 8.3 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 9.9 11.0 WIRE SIZE 4 W1__FA_SETTING_1 14 AWG OR 2.00mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.81+/-0.05 [.071+/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 5.4 - W2__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 2 B 3 4 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 - TERMINAL LUBRICANT IS RECOMMENDED. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS 1 - 1 . 1 1 1 - A 1 1 1 1 - 1 1 2 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 DESCRIPTION DATE DWN APVD D ECR-19-009739 24JUN2019 MZ YY E ECR-20-013380 21SEP2020 FJ TE F ECR-22-131166 02MAR2022 JWC TE F1 ECR-22-147490 27JUL2022 FJ YY 1 2 1 2 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - PART NO 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - - 1 2 - 1 - 2 1 1 - 4 2 2 - 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: -1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 - - 1 2 1 1 1 1 2 1 1803945-4 22278-9 4-18032-3 1803944-1 2-1803583-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-5 22278-8 854769-4 1803607-3 2119791-5 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2-2168083-5 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 2-1752356-0 2079383-5 3-2844962-0 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1333205-7 3-240641-3 2119780-9 238011-9 7-1803187-3 455888-2 1-456406-8 1 -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 LTR D TYPE TE TERMINAL P - - TERMINAL DATA: 66 PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.60 mm [.102] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 2.29 mm [.090] 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE F APPLICATOR DATA 4 LOC 2151168 -1 F 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151168 -2 D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 29JUL2011 CHK 29JUL2011 APVD 29JUL2011 X.ZHAO T.ELBIN S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 2 4-18032-3 1 1803944-1 1 2-1803583-1 1 2119641-1 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 SIMP_22278-8 1 854769-4 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2-2168083-5 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 2-1752356-0 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1333205-7 1 3-240641-3 .. 1 ITEM_6 1 2119780-9 1 238011-9 1 7-1803187-3 1 455888-2 1 1-456406-8 300 299 298 297 292 248 244 243 242 241 239 238 164 113 99 98 82 77 74 71 70 67 66 60 59 58 56 54 53 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 22278-9 TE Connectivity APPLICATION SPEC - 1 1803945-4 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151168 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 238 242 53 8 82 298 1 299 C 1 1.5 REF 0.5 34 REF 2 70 SEE DETAIL A 3 300 56 3 7 297 59 2 C 1 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 REF 44.1 0.05 66 DETAIL A 2 164 77 33 A 24 B 67 RAM SET-UP 58 74 19 30 B 20 21 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 47 1 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 20 113 6 46 292 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 29JUL2011 CHK 29JUL2011 APVD 29JUL2011 X.ZHAO T.ELBIN S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151168 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151168 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151168 -7 B CRIMP TOOLING KIT - F 4 3 2 LOC PART NUMBER 2- 2151168 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 2.29 mm [.090] 2.60 mm [.102] APPLICATOR INSTRUCTIONS 408-35042 TYPE F F - 1 - 1 - TE TERMINAL TERMINAL DATA: .070 SERIES RECE. CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.50-4.50 mm [.138-.177 IN] C TERMINAL APPLICATION SPECIFICATION n (A)114-5091 WIRE STRIP LENGTH (B)114-5091-3 - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL (A) 173631-1 (A) 173631-7 (A) 776129-2 WIRE SIZE TE TERMINAL (A) 173631-2 (A) 173631-8 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (A)114-5091 - TE CRIMP SPECIFICATION - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL TE TERMINAL C1__DWG_PN_3_0 (A) 173631-5 (A) 1-173631-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL (A) 85098-1 C1__DWG_PN_4_0 (A) 173631-6 (B) 175187-1 C1__DWG_PN_4_1 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 - TE TERMINAL 1.25mm2 0.85mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.52+/-0.05 [.060+/-.002] 1.37+/-0.05 [.054+/-.002] 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING 8.3 W1__DWG_CRIMP_HT_1 9.9 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 11.0 W1__FA_SETTING_1 14 AWG OR 2.00mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.81+/-0.05 [.071+/-.002] W2__DWG_CRIMP_HT_1 5.4 - 6 ENTRY LEVEL APPLICATOR ITEM DESCRIPTION 2151168-1 1 WIRE CRIMPER SUBSTITUTE PART NUMBER 1-1803555-8 9-2151168-1 2-2151168-1 46 BASIC SUB -ASSEMBLY 1803940-9 8-2151168-2 A 9-2151168-2 2151168-2 2-2151168-2 3 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - 1 1 1 1 1 DELETE THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 29JUL2011 CHK 29JUL2011 APVD 29JUL2011 X.ZHAO T.ELBIN S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 4-18032-3 1 1803944-1 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 SIMP_22278-8 1 854769-4 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 2-2168083-5 3 18023-9 1 2119652 1 1803602-1 1 2-1752356-0 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1333205-7 1 3-240641-3 .. 1 ITEM_6 1 2119780-9 1 238011-9 1 7-1803187-3 1 455888-2 1 1-456406-8 300 299 298 297 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 77 74 71 70 67 66 59 58 56 53 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 22278-9 TE Connectivity APPLICATION SPEC - 1 1803945-4 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803940-0 PACIFIC VERSION AMP 4805 REV 31MAR2000 2 1 - 1 1 2 - 1 1 1 - 7-1803636-3 1 1 - 1 1 1 - 1 2 1 - ITEM 2 2 - SAME AS 1 2 - PART NUMBER 8-2151168-1 1 1 - ITEM SUBSTITUTION LIST 1 1 - 1 2 - - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 1 2 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 4 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W2__FA_SETTING_1 4 - - CRIMP HEIGHT 4 REFERENCE SETTING 1 4 - WIRE SIZE - 1 - 6 4 1 - C1__DWG_PN_1_3 - REF REF - C1__DWG_PN_4_2 1 1 - C2__DWG_PN_1_1 1 - - C2__DWG_PN_4_0 1 1 TE TERMINAL C2__DWG_PN_1_0 1 1 - 2.63-2.70 mm [.104-.106 IN] 1 1 - INSULATION DIAMETER RANGE 1 1 3 2 1 - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 3.50-4.50 mm [.138-.177 IN] 2.00-2.60 mm [.079-.102 IN] - .070 SERIES RECE. CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 2 - 1803945-4 22278-9 4-18032-3 1803944-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 22278-8 854769-4 1803607-3 2119791-5 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 2-2168083-5 18023-9 2119652-1 1803602-1 2-1752356-0 2079383-5 3-2844962-0 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1333205-7 3-240641-3 2119780-9 238011-9 7-1803187-3 455888-2 1-456406-8 1 Ocean Side Feed Applicator - DRAWING NO 2151168 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 242 A 3 1.5 238 7 34 REF 53 297 C 82 1 298 56 TERMINAL SUPPORT LOCATION 1 C 2 70 299 3 300 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 REF 35.07 164 0.05 66 2 DETAIL A 67 77 33 A 24 B RAM SET-UP 58 19 74 20 30 9 21 B 1 12 29 241 13 CAM POSITIONS 30mm STROKE 0.5 REF 8 59 SEE DETAIL A 2 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT REAR HOLES 151 113 48 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 29JUL2011 CHK 29JUL2011 APVD 29JUL2011 X.ZHAO T.ELBIN S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151168 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F1