8-2151184-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION 4 3 2 LOC J FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151184-1 J SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151184-2 J 7-2151184-1 J 7-2151184-2 J 7- 2151184 -7 G FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT WIRE INSUL APPLICATOR INSTRUCTIONS 408-35042 - TYPE 3 - TE TERMINAL WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A) 173681-6 (C) 173716-1 6 (A) 2297066-1 WIRE SIZE 0.50mm2 0.30mm2 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 (A)114-5094 6 7 TE TERMINAL (A) 173681-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 (B) 173682-1 C1__DWG_PN_1_2 (C) 173716-2 C1__DWG_PN_1_3 (D)114-13170 TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_1 6 6 (A)114-5094 - TERMINALS APPLIED 8 C1__DWG_PN_2_0 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL (A) 173681-3 (B) 2098032-1 (D) 776768-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 6 C1__DWG_PN_3_2 C1__DWG_PN_3_3 TE TERMINAL (A) 173681-4 (C) 2098032-3 (D) 776768-3 n 4.00-4.50 mm [.157-.177 IN] - 6 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.80-2.00 mm [.071-.079 IN] TE TERMINAL C1__DWG_PN_4_0 (A) 776181-1 C1__DWG_PN_4_1 6 3 .040 SERIES TSAB CONTACT MULTI-LOC TERMINAL NAME: INSULATION DIAMETER RANGE (B)114-5108 (C)114-5111 6 TERMINALS APPLIED TE TERMINAL (A) 173681-1 n TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .040 SERIES REC / TAB CONTACT TERMINAL NAME: 7 - - - C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 - 1.40-2.00 mm [.055-.079 IN] - - 8 8 TE TERMINAL C2__DWG_PN_1_0 INSULATION DIAMETER RANGE - TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_1_1 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - C1__DWG_PN_1_4 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.05 [.040+/-.002] 0.92+/-0.05 [.036+/-.002] 0.97+/-0.05 [.038+/-.002] 0.88+/-0.05 [.035+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.8 5.8 5.3 6.2 4 W1__FA_SETTING_1 W1__FA_SETTING_2 6 WIRE SIZE 18 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.17+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 3.3 - 4 - W2__FA_SETTING_1 - 6 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - 1 2 B 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 7 8 - TERMINALS 173716, 173681, 173682, AND 2098032 CRIMP WIRE SIZES OF 0.30mm² (7/0.26) AND 0.50mm² (7/0.32); TYPICALLY AVS. REFER TO APPLICABLE TERMINAL APPLICATION SPECIFICATION FOR CALCULATED CROSS-SECTIONAL AREA. 1 ADJUSTMENTS ARE REQUIRED WHEN CHANGING TERMINALS. 1 1 1 TERMINAL LUBRICANT IS RECOMMENDED. 1 - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DWN APVD H ECR-19-009777 06JUL2019 TB TE H1 ECR-20-009123 25JUN2020 JWC TE H2 ECR-21-006034 04JUN2021 LJ YY J ECR-22-141812 08JUN2022 JWC TE 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 2 1 1 - 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-6 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 2119791-8 1803607-3 2119791-5 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 2-1752356-3 2079383-5 3-2844962-0 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333202-6 3-240641-3 2119757-8 2-238011-1 1633988-5 455888-1 3-456403-4 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DATE D - TERMINAL DATA: DESCRIPTION - F BX 1.78 mm [.070] LTR PNEUMATIC CRIMP TOOLING KIT 1.57 mm [.062] P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT SIZE 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151184 -1 J 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151184 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION BOX PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 10AUG2011 CHK 10AUG2011 APVD 01JUN2011 X.ZHAO S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-6 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 2119791-8 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 2-1752356-3 2 2079383-5 2 3-2844962-0 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333202-6 1 3-240641-3 .. 1 ITEM_6 1 2119757-8 1 2-238011-1 1 1633988-5 1 455888-1 1 3-456403-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 73 71 70 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151184 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV J C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 244 53 A 243 50 238 242 7 2 3 8 59 82 1 52 C 1 34 REF 2 51 SEE DETAIL A 70 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 177 56 1.8 1 4 2 176 2 DETAIL A 2 73 5 41 174 44.61 3 33 180 2 19 30 20 29 21 B 1 ITEM 30 LOCATED AT FRONT HOLES 241 CAM POSITIONS 13 30 29 REF REF 1 11 30mm STROKE 30mm STROKE 20 113 8 46 292 98 99 34 54 8 1 60 54 10 1 248 48 0.5 RAM AND HOLD DOWN SET-UP 12 47 19.0 0.05 67 9 30mm STROKE REF 66 A 24 44 293 175 182 164 C 0.5 TERMINAL SUPPORT LOCATION 181 B REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10AUG2011 CHK 10AUG2011 APVD 01JUN2011 X.ZHAO S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151184 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV J 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151184 -1 J FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151184 -7 G CRIMP TOOLING KIT - J 4 3 2 LOC PART NUMBER 2- 2151184 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F BX 1.57 mm [.062] 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL (A) 2297066-1 WIRE SIZE C1__DWG_PN_1_2 (C) 173716-2 C1__DWG_PN_1_3 WIRE STRIP LENGTH INSULATION DIAMETER RANGE (B)114-5108 6 - (D)114-13170 - TERMINAL APPLICATION SPECIFICATION (A)114-5094 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 6 6 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL C1__DWG_PN_3_0 (A) 173681-3 (B) 2098032-1 6 (D) 776768-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 TE TERMINAL (A) 173681-4 (C) 2098032-3 (D) 776768-3 n 4.00-4.50 mm [.157-.177 IN] 1.80-2.00 mm [.071-.079 IN] 7 (A) 173681-2 (B) 173682-1 C1__DWG_PN_1_1 6 6 6 TE TERMINAL C1__DWG_PN_1_0 (A) 173681-1 (A) 173681-6 (C) 173716-1 (A)114-5094 (C)114-5111 TERMINALS APPLIED n TE CRIMP SPECIFICATION TE TERMINAL (A) 776181-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 6 1.40-2.00 mm [.055-.079 IN] - - - TE TERMINAL C2__DWG_PN_3_0 - 0.50mm2 0.30mm2 20 AWG OR 0.50mm2 22 AWG OR 0.30mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.05 [.040+/-.002] 0.92+/-0.05 [.036+/-.002] 0.97+/-0.05 [.038+/-.002] 0.88+/-0.05 [.035+/-.002] CRIMP HEIGHT REFERENCE SETTING 4.8 W1__DWG_CRIMP_HT_1 5.8 W1__DWG_CRIMP_HT_2 5.3 W1__DWG_CRIMP_HT_3 6.2 W1__DWG_CRIMP_HT_4 W1__FA_SETTING_1 W1__FA_SETTING_2 6 18 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.17+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 3.3 - 4 6 7 8 TERMINALS 173716, 173681, 173682, AND 2098032 CRIMP WIRE SIZES OF 0.30mm² (7/0.26) AND 0.50mm² (7/0.32); TYPICALLY AVS. REFER TO APPLICABLE TERMINAL APPLICATION SPECIFICATION FOR CALCULATED CROSS-SECTIONAL AREA. - A ITEM DESCRIPTION 2151184-1 1 WIRE CRIMPER SUBSTITUTE PART NUMBER 3-1803547-4 9-2151184-1 2-2151184-1 46 BASIC SUB -ASSEMBLY 1803940-9 8-2151184-2 9-2151184-2 2151184-2 2-2151184-2 3 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY LUBRICATOR 1 1 - 1 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1-1803940-0 DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION BOX PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1 1 1803622-5 DELETE 1 1 - 1 1 1 - 1 1 1 - ITEM 1 1 - SAME AS 2 1 - PART NUMBER 8-2151184-1 1 2 - 1 1 1 - 1 1 1 - ITEM SUBSTITUTION LIST 2 1 - ENTRY LEVEL APPLICATOR 2 2 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - 1 1 1 - 1 1 1 - ADJUSTMENTS ARE REQUIRED WHEN CHANGING TERMINALS. 2 - - 1 1 1 - 1 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 1 1 - 3 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_4 1 1 - 6 1 1 - W1__FA_SETTING_3 1 1 W2__FA_SETTING_1 1 1 - 4 1 1 - WIRE SIZE 1 1 - 4 4 - - C1__DWG_PN_4_3 1 4 - C1__DWG_PN_4_2 - 1 - C1__DWG_PN_1_4 CRIMP HEIGHT mm [INCH] 1 - TE TERMINAL - REF REF - C2__DWG_PN_1_1 1 1 - C2__DWG_PN_4_0 1 - C2__DWG_PN_2_0 1 1 - 7 TE TERMINAL C2__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 1 - 2119082-6 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 2119791-8 1803607-3 2119791-5 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 2-1752356-3 2079383-5 3-2844962-0 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 4-1333202-6 3-240641-3 2119757-8 2-238011-1 1633988-5 455888-1 3-456403-4 1 1 - 3 - 1 - .040 SERIES TSAB CONTACT MULTI-LOC TERMINAL NAME: .040 SERIES REC / TAB CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - DWN 10AUG2011 CHK 10AUG2011 APVD 01JUN2011 X.ZHAO S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 2119791-8 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 2-1752356-3 2 2079383-5 2 3-2844962-0 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 4-1333202-6 1 3-240641-3 .. 1 ITEM_6 1 2119757-8 1 2-238011-1 1 1633988-5 1 455888-1 1 3-456403-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 73 71 70 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-6 Ocean Side Feed Applicator - DRAWING NO 2151184 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 59 2 244 56 PNEUMATIC D 140 243 53 242 3 2 50 A 7 238 REF 8 34 59 1.8 52 C 82 1 51 SEE DETAIL A 0.5 TERMINAL SUPPORT LOCATION 1 C 2 70 56 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 73 5 41 140 REF 35.58 DETAIL A 0.05 66 164 RAM SET-UP A 24 B 67 2 33 19 20 B 30 9 21 241 13 CAM POSITIONS ITEM 30 LOCATED AT FRONT HOLES 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 1 12 29 30mm STROKE REF 151 113 48 8 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10AUG2011 CHK 10AUG2011 APVD 01JUN2011 X.ZHAO S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151184 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J