8-2151190-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151190-1 P MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151190-2 P 7- 2151190 -7 F FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE P P 3 LOC 2151190 -1 2151190 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD L1 ECR-21-000576 20JAN2021 FZ YY M ECR-21-002091 18FEB2021 JAH RK N ECR-21-004277 27APR2021 TB RK P ECR-21-115594 30SEP2021 FZ RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.03 mm [.080] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION STANDARD POWER TIMER CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.50-4.10 mm [.138-.161 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18388 WIRE STRIP LENGTH - 1.40-2.10 mm [.055-.083 IN] - - - - C1__DWG_PN_1_1 TERMINAL DATA: TERMINAL APPLICATION SPECIFICATION - 6 TERMINAL NAME: INSULATION DIAMETER RANGE 1.40-2.10 mm [.055-.083 IN] - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL (A) 1-2208459-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL (A) 1-2208459-3 C1__DWG_PN_4_0 TE TERMINAL 1241402-1 C1__DWG_PN_4_1 TE CRIMP SPECIFICATION - STANDARD POWER TIMER CONTACT - TERMINAL INSULATION DIAMETER RANGE 3.40-4.00 mm [.134-.157 IN] TERMINAL APPLICATION SPECIFICATION 114-18037 n - 1.40-2.17 mm [.055-.085 IN] - - - - - - - - C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 TE TERMINAL C2__DWG_PN_4_0 C2__DWG_PN_1_1 TE TERMIANAL 964324-1 - 3 TERMINALS APPLIED TE TERMINAL C2__DWG_PN_1_0 TE TERMINAL WIRE STRIP LENGTH TERMINALS APPLIED TE TERMINAL (A) 1241402-3 C1__DWG_PN_1_0 n 3.60-3.62 mm [.142-.142 IN] TERMINALS APPLIED TE TERMINAL (A) 1241402-1 TE CRIMP SPECIFICATION STANDARD POWER TIMER CONTACT TERMINAL NAME: TERMINAL INSULATION DIAMETER RANGE n TE TERMINAL TERMINAL DATA: TE TERMIANAL 8-964324-1 TE TERMIANAL - TE TERMIANAL - - - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.54+/-0.05 [.061+/-.002] 1.47+/-0.05 [.058+/-.002] 1.43+/-0.05 [.056+/-.002] CRIMP HEIGHT REFERENCE SETTING 8.8 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 WIRE SIZE 4 9.7 10.7 W1__FA_SETTING_1 0.50mm2 +0.35mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.55+/-0.05 [.061+/-.002] W1__FA_SETTING_2 W1__FA_SETTING_3 WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 9.4 W1__FA_SETTING_1 CRIMP HEIGHT mm [INCH] 1.00mm2 1.52+/-0.05 [.060+/-.002] 0.50mm2 1.34+/-0.05 [.053+/-.002] 0.75mm2 - 4 CRIMP HEIGHT REFERENCE SETTING 1.43+/-0.05 [.056+/-.002] - 9.0 - 11.6 - - 10.7 - 1 2 B 3 4 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - REQUIREMENT. THIS A TE ACCORDING TO - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - 1 - SPECIFIC 1 - 1 1 - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND - WIRE SIZE. TO ADJUSTMENTS. 1 1 1 1 A - 1 1 1 1 1 2 1 2 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - REF 1 REF 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 2 - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 2 1 -77 -72 -71 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: -1 PART NO 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 18AUG2011 CHK 18AUG2011 APVD 18AUG2011 B. WEAVER G. HOFFNER T. ELBIN WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 2 4-18032-3 1 1803944-1 1 2119641-1 1 2119082-8 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2844908 1 2844907 1 455888-6 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-2 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1633920-7 1 1-240641-9 1 2119757-1 1 238011-7 1 6-1633963-1 1 455888-7 1 1-456405-6 300 299 298 297 248 244 243 242 241 239 238 164 99 98 82 71 67 66 60 59 56 54 53 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 SIMP_22278-9 TE Connectivity APPLICATION SPEC - 1 1-1803945-7 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 1 REF REF 1 1 1-1803945-7 22278-9 4-18032-3 1803944-1 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2844908-1 2844907-1 455888-6 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-2 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1633920-7 1-240641-9 2119757-1 238011-7 6-1633963-1 455888-7 1-456405-6 1 Ocean Side Feed Applicator - DRAWING NO 2151190 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV P C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 53 238 242 3 297 8 7 59 82 298 1 299 C 2 SEE DETAIL A REF 4.5 0.3 34 REF 1 2 300 3 C 1 56 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44.32 44 0.05 REF 66 DETAIL A 2 164 33 67 RAM SET-UP A 24 19 B B 20 30 9 21 1 12 241 29 13 ITEM 30 LOCATED AT FRONT HOLES 1 29 CAM POSITIONS 11 20 30mm STROKE 30mm STROKE 30mm STROKE 47 30 REF REF 46 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18AUG2011 CHK 18AUG2011 APVD 18AUG2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151190 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV P 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151190 -1 P FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151190 -7 F CRIMP TOOLING KIT - P 4 3 2 LOC PART NUMBER 2- 2151190 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.03 mm [.080] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION STANDARD POWER TIMER CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.50-4.10 mm [.138-.161 IN] C TERMINAL APPLICATION SPECIFICATION WIRE STRIP LENGTH (A)114-18388 (B)114-18388 1.40-2.10 mm [.055-.083 IN] - - - - TE TERMINAL (A) 1241402-1 C1__DWG_PN_2_0 (A) 1241402-3 C1__DWG_PN_1_1 TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION - - - - C1__DWG_PN_2_1 TE TERMINAL TE TERMINAL C1__DWG_PN_3_0 (A) 1-2208459-1 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 (A) 1-2208459-3 1241402-1 C1__DWG_PN_4_1 - TERMINAL APPLICATION SPECIFICATION 114-18037 n - - - - C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 TE TERMINAL C2__DWG_PN_4_0 C2__DWG_PN_1_1 TE TERMIANAL 964324-1 TE TERMIANAL 8-964324-1 TE TERMIANAL 1 - 1.40-2.17 mm [.055-.085 IN] - 1 - TERMINAL INSULATION DIAMETER RANGE 2 - 1 - 1 - 1 - 3 TERMINALS APPLIED TE TERMINAL C2__DWG_PN_1_0 TE CRIMP SPECIFICATION STANDARD POWER TIMER CONTACT 3.40-4.00 mm [.134-.157 IN] 1.40-2.10 mm [.055-.083 IN] 6- TE TERMINAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 n 3.60-3.62 mm [.142-.142 IN] TERMINALS APPLIED TERMINAL DATA: TE CRIMP SPECIFICATION STANDARD POWER TIMER CONTACT TERMINAL NAME: TERMINAL INSULATION DIAMETER RANGE n TE TERMINAL TERMINAL DATA: 1 - 1 - TE TERMIANAL - - 1 - 1 - 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 CRIMP HEIGHT REFERENCE SETTING 1.54+/-0.05 [.061+/-.002] 8.8 W1__DWG_CRIMP_HT_1 1.47+/-0.05 [.058+/-.002] 9.7 W1__DWG_CRIMP_HT_2 1.43+/-0.05 [.056+/-.002] 10.7 W1__DWG_CRIMP_HT_3 WIRE SIZE 4 W1__FA_SETTING_1 0.50mm2 +0.35mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.55+/-0.05 [.061+/-.002] W1__FA_SETTING_2 WIRE SIZE 4 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 9.4 W1__FA_SETTING_1 1.00mm2 0.75mm2 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] 1.52+/-0.05 [.060+/-.002] - - 1 - 10.7 1.34+/-0.05 [.053+/-.002] 4 - 9.0 1.43+/-0.05 [.056+/-.002] 1 - 4 CRIMP HEIGHT REFERENCE SETTING 1 - 11.6 1 - 1 - 1 - 1 1 2 B 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - 2 - 1 - - - 1 - 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 1 - RECOMMENDED SPARE PARTS 2 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOM IZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 1 - 1 - 1 - ACCORDING TO TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 2 - REQUIREMENT. THIS 1 - 2 - 1 - 1 1 - SPECIFIC 1 1 - 1 1 1 1 - 1 1 1 - 1 - 1 - ENTRY LEVEL APPLICATOR A PART NUMBER 8-2151190-1 8-2151190-2 9-2151190-1 9-2151190-2 AMP 4805 REV 31MAR2000 SAME AS 2151190-1 2151190-2 2-2151190-1 2-2151190-2 ITEM SUBSTITUTION LIST ITEM 1 3 46 141 ITEM DESCRIPTION WIRE CRIMPER INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR SUBSTITUTE PART NUMBER 1-1803590-6 6-1803600-1 1803940-9 1-1803940-0 DELETE *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND WIRE SIZE. TO ADJUSTMENTS. 1 1 1 1 1 1 - 1 1 DIMENSIONS: PACIFIC VERSION mm & 2 of 4) 2 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 18AUG2011 CHK 18AUG2011 APVD 18AUG2011 B. WEAVER G. HOFFNER T. ELBIN WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 4-18032-3 1 1803944-1 1 2119082-8 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-6 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-2 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1633920-7 1 1-240641-9 1 2119757-1 1 238011-7 1 6-1633963-1 1 455888-7 1 1-456405-6 300 299 298 297 244 243 242 241 239 238 164 151 144 143 142 141 140 99 98 82 71 67 66 59 56 53 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 SIMP_22278-9 TE Connectivity APPLICATION SPEC - 1 1-1803945-7 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 REF REF - WIRE SIZE 1-1803945-7 22278-9 4-18032-3 1803944-1 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-6 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 18023-9 2119652-1 1803602-1 1-1752356-2 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1633920-7 1-240641-9 2119757-1 238011-7 6-1633963-1 455888-7 1-456405-6 1 Ocean Side Feed Applicator - DRAWING NO 2151190 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV P C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 2 244 56 PNEUMATIC D 243 242 2 3 53 A 238 297 59 298 82 1 299 C SEE DETAIL A 34 REF TERMINAL SUPPORT LOCATION 1 C 300 56 0.3 REF 8 7 4.5 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 35.29 164 0.05 140 REF 66 DETAIL A 2 67 33 A 24 B RAM SET-UP 19 9 20 30 1 B 12 21 241 29 13 ITEM 30 LOCATED AT FRONT HOLES 1 CAM POSITIONS 30mm STROKE 30 29 142 REF 11 30mm STROKE 30mm STROKE REF 20 151 141 48 98 99 34 143 8 1 144 143 10 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18AUG2011 CHK 18AUG2011 APVD 18AUG2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151190 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV P