8-2151239-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION DESCRIPTION FEED TYPE G FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151239-1 G MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151239-2 H 7- 2151239 -7 E H 4 3 2 LOC 2151239 -1 2151239 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD E1 ECR-18-004561 27MAR2018 FL JD F ECR-18-006398 26APR2018 FL JD G ECR-18-016618 19OCT2018 TB CT H ECR-22-131804 08MAR2022 ROY JAH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 2.54 mm [.100] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION PIN AND SOCKET CONTACT WIRE/WIRE TERMINAL NAME: WIRE STRIP LENGTH 5.0-5.2mm [.195-.205 IN] C TERMINAL APPLICATION SPECIFICATION 114-13045 - TERMINALS APPLIED TE TERMINAL 776491-1 638112-3 n C1__DWG_PN_1_1 1.96-3.94mm [.077-.155 IN] - - - - - - - 5 TE TERMINAL 776491-2 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 638112-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 638112-2 - 5 C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_1_2 - WIRE SIZE CRIMP HEIGHT mm [INCH] 14 AWG W1__DWG_WGAUGE_1 2 1.5mm 16 AWG W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2 1.0mm 18 AWG 1.65+/-0.05 [.065+/-.002] 1.52+/-0.05 [.060+/-.002] 1.52+/-0.05 [.060+/-.002] 1.39+/-0.05 [.055+/-.002] 1.39+/-0.05 [.055+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 5.1 6.4 6.4 - 3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 7.8 - 7.8 - 1 2 B 3 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 5 - TERMINAL LUBRICANT IS RECOMMENDED. - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 - 1 1 1 1 1 A - 1 - 1 1 1 - 1 1 1 REF 1 1 1 1 2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - 2119641-1 7-18023-7 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-4 5-547505-2 854769-4 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 3-1752356-3 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-2 3-22280-3 1-356885-5 2119805-4 3-454276-8 1-1803412-0 2119780-9 1803224-1 - - FEED CAM, AIR FEED SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE DWN 26MAY2011 CHK 26MAY2011 APVD 26MAY2011 X.ZHAO S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 SIMP_5-547505-2 1 854769-4 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806-2 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-4 1 3-454276-8 1 1-1803412-0 1 2119780-9 1 1803224-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119580-1 248 241 239 238 164 113 99 98 82 77 74 71 70 69 67 66 60 59 58 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 1 TE Connectivity APPLICATION SPEC - 1 7-18023-7 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151239 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 PNEUMATIC 44 A 238 2 53 50 8 59 82 1 4.3 0.5 34 REF 1 69 C REF C 70 SEE DETAIL A TERMINAL SUPPORT LOCATION 56 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44.25 REF 66 DETAIL A 164 A 24 B 67 2 77 33 58 RAM SET-UP 19 30 B 74 20 21 29 9 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 30mm STROKE 47 44 0.05 113 5 46 98 99 34 54 8 1 60 54 10 20 1 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26MAY2011 CHK 26MAY2011 APVD 26MAY2011 X.ZHAO S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151239 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151239 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151239 -7 E CRIMP TOOLING KIT - H 4 3 2 LOC PART NUMBER 2- 2151239 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 2.54 mm [.100] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION PIN AND SOCKET CONTACT WIRE/WIRE TERMINAL NAME: WIRE STRIP LENGTH 5.0-5.2mm [.195-.205 IN] C TERMINAL APPLICATION SPECIFICATION 114-13045 - TERMINALS APPLIED TE TERMINAL 776491-1 638112-3 n 776491-2 C1__DWG_PN_1_1 1.96-3.94mm [.077-.155 IN] - - - - 1 - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 638112-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 638112-2 1 - C1__DWG_PN_4_1 - 14 AWG 1.5mm 16 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2 1.0mm 18 AWG 1.65+/-0.05 [.065+/-.002] 1.52+/-0.05 [.060+/-.002] 1.52+/-0.05 [.060+/-.002] 1.39+/-0.05 [.055+/-.002] 1.39+/-0.05 [.055+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 5.1 6.4 6.4 7.8 - 5 1 2 2 2 2 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 - A 1 1 - 1 1 1 - 1 2 - - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 7.8 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - 5 4 - - 3 1 4 - WIRE SIZE - 1 - C1__DWG_PN_1_2 - REF REF - C1__DWG_PN_4_0 1 1 - 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-4 5-547505-2 854769-4 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 3-1752356-3 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-2 3-22280-3 1-356885-5 2119805-4 3-454276-8 1-1803412-0 2119780-9 1803224-1 1 - - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE DWN 26MAY2011 CHK 26MAY2011 APVD 26MAY2011 X.ZHAO S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 SIMP_5-547505-2 1 854769-4 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806-2 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-4 1 3-454276-8 1 1-1803412-0 1 2119780-9 1 1803224-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2844940-1 241 239 238 164 151 144 143 142 141 140 113 99 98 82 77 74 71 70 69 67 66 59 58 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC - 1 7-18023-7 Ocean Side Feed Applicator - DRAWING NO 2151239 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D D 239 59 56 PNEUMATIC A 238 53 140 50 8 2 4.3 REF 34 59 82 1 C SEE DETAIL A 0.5 REF TERMINAL SUPPORT LOCATION 1 C 69 56 70 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 35.22 5 0.05 140 REF 41 RAM SET-UP DETAIL A 164 33 2 67 A 24 B 66 30 19 77 20 58 21 B 74 29 9 1 ITEM 30 LOCATED AT REAR HOLES 12 CAM POSITIONS 30mm STROKE 241 13 30mm STROKE 30mm STROKE 30 REF 29 1 REF 11 20 142 151 113 48 5 141 98 99 34 143 8 1 60 143 10 FEED TRACK POSITION GUIDE BY WIRE BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26MAY2011 CHK 26MAY2011 APVD 26MAY2011 X.ZHAO S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151239 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H