8-2151343-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE D FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151343-1 D MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151343-2 E 7- 2151343 -7 A E 3 2 LOC 2151343 -1 2151343 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD C ECR-18-006907 07MAY2018 MEH JDG D ECR-18-007643 17MAY2018 AW CT D1 ECR-18-014698 17SEP2018 KH GB E ECR-22-129319 11FEB2022 FJ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F .180 [4.57 mm] .280 [7.11 mm] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: RING, ANTI-ROTATIONAL TERMINAL NAME: WIRE STRIP LENGTH .234-.266 IN [5.94-6.76 mm] C TERMINAL APPLICATION SPECIFICATION n 114-2084 - TERMINALS APPLIED TE TERMINAL 62612-1 TE CRIMP SPECIFICATION C1__DWG_PN_1_1 - .125-.220 IN [3.18-5.59 mm] - - - - - 3 - 5 TE TERMINAL 62612-2 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 62613-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 62613-3 - C1__DWG_PN_4_0 - 5 C1__DWG_PN_4_1 - WIRE SIZE 10 AWG 12 AWG CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.84+/-0.05 (0.112+/-0.002) 2.49+/-0.05 [0.098+/-0.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.7 11.2 - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 2 B - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5 TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-9 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-3 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2-2168083-5 1803382-1 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-8 2079383-5 2-2844962-8 2844992-1 1-455888-0 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1976051-1 240641-1 1-2119757-0 238011-1 1-1633961-8 455888-8 814590-1 - - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT COMBINATION ANVIL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE F PREMIUM DWN 08SEP2011 CHK 08SEP2011 APVD 08SEP2011 B. WEAVER G. HOFFNER T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-3 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2-2168083-5 1 1803382-1 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-8 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1-455888-0 1 1320928-1 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1976051-1 1 240641-1 1 1-2119757-0 1 238011-1 1 1-1633961-8 1 455888-8 1 814590-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 248 244 243 242 241 239 238 164 113 99 98 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151343 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 53 238 242 3 50 7 59 C 8 82 1 C 3 1 56 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 43.9 2 B 0.05 A RAM SET-UP 19 30 20 29 21 B 1 12 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 47 113 5 46 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 1 11 248 48 REF 67 9 30mm STROKE 44 66 164 24 0.5 34 REF 2 33 REF 1 SEE DETAIL A DETAIL A 1.0 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08SEP2011 CHK 08SEP2011 APVD 08SEP2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151343 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151343 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151343 -7 A CRIMP TOOLING KIT - E 3 2 LOC PART NUMBER 2- 2151343 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F .180 [4.57 mm] .280 [7.11 mm] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: RING, ANTI-ROTATIONAL TERMINAL NAME: WIRE STRIP LENGTH .234-.266 IN [5.94-6.76 mm] C TERMINAL APPLICATION SPECIFICATION 62612-1 INSULATION DIAMETER RANGE n 114-2084 62612-2 C1__DWG_PN_1_1 - - - - 1 - C1__DWG_PN_2_1 TE TERMINAL 62613-2 C1__DWG_PN_3_0 - C1__DWG_PN_3_1 TE TERMINAL 62613-3 1 - 10 AWG 12 AWG W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.84+/-0.05 [0.112+/-0.002] 2.49+/-0.05 [0.098+/-0.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.7 11.2 W1__FA_SETTING_1 - 1 1 1 1 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 1 - 1 1 1 1 - A 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 2 - - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - 1 1 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 5 TERMINAL LUBRICANT IS RECOMMENDED. 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 2 - 4 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_2 4 - 5 1 4 - 4 - 1 - CRIMP HEIGHT INCH [mm] - REF REF - WIRE SIZE 1 1 - C1__DWG_PN_4_1 1 - - C1__DWG_PN_4_0 1 1 - C1__DWG_PN_2_0 1 1 - 2119082-9 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-3 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2-2168083-5 1803382-1 18023-9 2119652-1 1803602-1 1-1752356-8 2079383-5 2-2844962-8 2844992-1 1-455888-0 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1976051-1 240641-1 1-2119757-0 238011-1 1-1633961-8 455888-8 814590-1 1 1 - 3 5 TE TERMINAL C1__DWG_PN_1_0 - .125-.220 IN [3.18-5.59 mm] - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT COMBINATION ANVIL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE F PREMIUM DWN 08SEP2011 CHK 08SEP2011 APVD 08SEP2011 B. WEAVER G. HOFFNER T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-3 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2-2168083-5 1 1803382-1 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-8 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1-455888-0 1 1320928-1 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1976051-1 1 240641-1 1 1-2119757-0 1 238011-1 1 1-1633961-8 1 455888-8 1 814590-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151343 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL 140 244 A D 2 243 239 242 D 3 59 53 56 PNEUMATIC 50 7 82 A 1 238 1.0 1 REF 8 2 3 59 1 4 0.5 34 28 REF 5 41 TERMINAL SUPPORT LOCATION C C SEE DETAIL A 56 164 66 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 33 67 24 A 30 34.87 19 0.05 140 REF 20 29 21 DETAIL A 9 1 RAM SET-UP 12 241 13 B B 1 ITEM 30 LOCATED AT REAR HOLES CAM POSITIONS 30mm STROKE 113 141 98 99 34 143 8 1 144 143 10 1 20 11 30 REF 29 REF 30mm STROKE 30mm STROKE 142 5 151 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08SEP2011 CHK 08SEP2011 APVD 08SEP2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151343 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E