8-2151346-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION 3 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151346-1 J SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151346-2 K 7-2151346-1 J 7-2151346-2 K 7- 2151346 -7 J FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT WIRE INSUL - F O 3 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 4.70-5.30 mm [.185-.209 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 (B)114-18144-1 TERMINALS APPLIED TE TERMINAL (A) 967543-1 (A) 967543-2 (A) 967543-3 C1__DWG_PN_1_1 (B) 1703035-1 (B) 1703035-2 C1__DWG_PN_1_3 - - WIRE STRIP LENGTH 4.70-5.30 mm [.185-.209 IN] 5 TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 828905-1 TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_4_0 TE TERMINAL (C) 1-968857-1 C1__DWG_PN_3_1 C1__DWG_PN_2_3 (C)114-18148 - 3.40 [.134 IN MAX] (C)1-968857-3 C1__DWG_PN_1_1 - 4.70-5.30 mm [.185-.209 IN] TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_1 (C) 1-2282364-3 TE SEAL C1__DWG_PN_3_0 828905-1 TE SEAL C1__DWG_PN_4_0 TE TERMINAL INSULATION DIAMETER RANGE - 3.40 [.134 IN MAX] - 3 C1__DWG_PN_2_0 C3__DWG_PN_3_0 368941-1 - 5 - - - - TE SEAL - 7 7 TE TERMINAL C1__DWG_PN_1_0 (D)1-968857-3 C1__DWG_PN_3_1 n (D)114-13295 TERMINALS APPLIED C1__DWG_PN_2_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 5 - 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: 7 TE TERMINAL C1__DWG_PN_1_0 (C) 1-2282364-1 (C)1-968857-2 C1__DWG_PN_2_2 n TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE - TERMINALS APPLIED (B) 968088-2 C1__DWG_PN_1_2 - 3.40 [.134 IN MAX] TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: 7 TE TERMINAL (B) 968088-1 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: - TE SEAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_4 - WIRE SIZE 2.50mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.88+/-0.05 [.074+/-.002] 1.58+/-0.05 [.062+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.1 9.2 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.3 9.2 W1__FA_SETTING_1 2.50mm2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 1.88+/-0.05 [.074+/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 7.1 W1__FA_SETTING_1 6 W1__FA_SETTING_2 - 11.4 - 1 2 3 B 4 5 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 368941-1 7 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 828905-1 6 - RECOMMENDED SPARE PARTS SEAL P/N INSUL. - n - 2.2-3.0mm - 2.7-3.0mm - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 - 1 1 1 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DWN APVD K1 ECR-19-016680 25OCT2019 JAH GB K2 ECR-21-002756 04MAR2021 FJ TE K3 ECR-21-003710 26MAR2021 FJ YY K4 ECR-21-117618 18OCT2021 TB TE 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-6 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-4 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333206-1 240641-9 2119781-1 238011-4 6-1633996-1 455888-6 456407-5 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DATE D TYPE APPLICATOR INSTRUCTIONS 408-35042 DESCRIPTION - - 4.19 mm [.165] LTR PNEUMATIC CRIMP TOOLING KIT 2.54 mm [.100] P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT SIZE 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE J K 4 LOC 2151346 -1 2151346 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-6 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333206-1 1 240641-9 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 6-1633996-1 1 455888-6 1 456407-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 70 69 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV K4 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 5 REF D 59 56 1.8 REF 44 PNEUMATIC 293 2 57 REF SHEAR DEPRESSOR DETAIL 244 243 A 238 53 242 50 7 59 177 1 70 2 2 REF 0.5 34 REF 69 2 3 C 1 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2.0 82 SEE DETAIL A 56 3 8 1 C 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 293 175 181 43.90 REF 0.05 182 DETAIL A 3 164 33 2 15.4 67 A 24 B 66 180 57 6 180 REF RAM & HOLD DOWN SET-UP 19 30 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 30mm STROKE 47 113 7 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 1 11 248 48 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV K4 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151346 -1 J FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151346 -7 J CRIMP TOOLING KIT - K 4 3 2 LOC PART NUMBER 2- 2151346 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.54 mm [.100] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 4.70-5.30 mm [.185-.209 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 (B)114-18144-1 TERMINALS APPLIED TE TERMINAL (A) 967543-1 (A) 967543-2 (A) 967543-3 WIRE SIZE TE TERMINAL (B) 968088-1 (B) 968088-2 C1__DWG_PN_1_2 (B) 1703035-1 C1__DWG_PN_1_3 - 3.40 [.134 IN MAX] - (B) 1703035-2 W1__DWG_WGAUGE_1 1.50mm2 W1__DWG_WGAUGE_2 5 4.70-5.30 [.185-.209 IN] - TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 828905-1 TE SEAL C1__DWG_PN_4_0 TE TERMINAL (C) 1-968857-1 (C) 1-2282364-1 (C)1-968857-2 C1__DWG_PN_3_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 n (C) 114-18148 - - WIRE STRIP LENGTH 5 4.70-5.30 mm [.185-.209 IN] TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 828905-1 TE SEAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 TE TERMINAL (D)1-968857-3 (D)114-13295 - 3.40 [.134 IN MAX] TE TERMINAL C1__DWG_PN_1_0 1 - TE SEAL 368941-1 C3__DWG_PN_3_0 TE SEAL 1.88+/-0.05 [.074+/-.002] W1__DWG_CRIMP_HT_1 1.58+/-0.05 [.062+/-.002] W1__DWG_CRIMP_HT_2 WIRE SIZE 4 6.1 9.2 W1__FA_SETTING_1 W1__FA_SETTING_2 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.3 9.2 WIRE SIZE - W1__FA_SETTING_1 W1__FA_SETTING_2 2.50mm2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 1.88+/-0.05 [.074+/-.002] W1__DWG_CRIMP_HT_1 7.1 2 - B 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. SEAL P/N INSUL. n 828905-1 368941-1 6 7 A 8-2151061-2 9-2151061-1 9-2151061-2 ITEM DESCRIPTION - 2151061-1 1 WIRE CRIMPER 2151061-2 2-2151061-1 2-2151061-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1803940-9 DELETE 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 6-1803674-1 1-1803940-0 1 1 - 1 1 1 - 1 2 1 - SUBSTITUTE PART NUMBER 1803552-5 1 2 - ITEM 1 1 - SAME AS 1 1 - PART NUMBER 8-2151061-1 1 1 - 1 2 1 - 1 2 2 - ITEM SUBSTITUTION LIST 1 2 - ENTRY LEVEL APPLICATOR 1 1 - 1 1 1 - 1 2 - - 1 1 1 - 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 1 - - 1 2 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 1 2 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 2 - 2.7-3.0mm 1 1 - 2.2-3.0mm 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - RECOMMENDED SPARE PARTS 1 1 1 1 1 - 6 1 1 - 11.4 1 1 - W1__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 1 - CRIMP HEIGHT REFERENCE SETTING 4 - 7 1 4 - C1__DWG_PN_4_0 - 1 C1__DWG_PN_2_0 - REF REF - 7 1 1 - - 1 - - - 1 1 - 5 1 1 - 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1752356-4 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333206-1 240641-9 2119781-1 238011-4 6-1633996-1 455888-6 456407-5 1 1 - 3 INSULATION DIAMETER RANGE - TERMINALS APPLIED C1__DWG_PN_2_0 n 1 - TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: 7 (C) 1-968857-3 (C) 1-2282364-3 C1__DWG_PN_1_1 - 3.40 [.134 IN MAX] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TE TERMINAL TERMINAL DATA: C1__DWG_PN_2_4 CRIMP HEIGHT mm [INCH] 2.50mm2 WIRE STRIP LENGTH TERMINALS APPLIED C1__DWG_PN_2_0 TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: 7 C1__DWG_PN_1_0 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE TE TERMINAL TERMINAL DATA: - DWN 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333206-1 1 240641-9 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 6-1633996-1 1 455888-6 1 456407-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 69 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-7 Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K4 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 D 239 1.8 REF 59 57 56 PNEUMATIC 140 2 REF SHEAR DEPRESSOR DETAIL 244 243 A 238 53 242 2 7 59 82 1 C SEE DETAIL A REF 8 50 2.0 3 0.5 34 REF TERMINAL SUPPORT LOCATION 1 C 70 69 56 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 34.87 REF 0.05 66 164 DETAIL A 2 67 33 57 A 24 B RAM SET-UP 6 19 20 30 B 21 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 CAM POSITIONS 30mm STROKE 13 REF 29 1 REF 30mm STROKE 30mm STROKE 142 30 151 113 48 7 141 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K4