8-2151375-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION 3 2 FEED TYPE FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151375-1 F SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151375-2 G 7-2151375-1 F 7-2151375-2 G 7- 2151375 -7 B FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT CRIMP TOOLING KIT 3 TYPE TERMINAL NAME: - MOLEX CRIMP SPECIFICATION WIRE STRIP LENGTH n 2.54-2.92 mm [.100-.115 IN] C ATS-639004500 Rev F 286747-2 286747-3 286747-4 286747-5 286747-6 286747-7 286747-8 286747-9 1-286747-0 1-286747-1 1572840-1 C1__DWG_PN_1_1 43030-0002 C1__DWG_PN_1_2 43030-0001 43030-1001 C1__DWG_PN_1_3 C1__DWG_PN_1_4 43030-0051 C1__DWG_PN_1_5 43030-0052 43030-0053 C1__DWG_PN_1_6 C1__DWG_PN_1_7 45773-0001 C1__DWG_PN_1_8 45773-0002 45773-0003 C1__DWG_PN_1_9 C1__DWG_PN_1_10 45773-0053 44372-0002 C1__DWG_PN_1_11 C1__DWG_PN_1_12 TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 C1__DWG_PN_2_10 C1__DWG_PN_2_11 TE TERMINAL 286974-1 286974-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286974-3 286974-4 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286974-5 C1__DWG_PN_3_5 286974-6 286974-7 C1__DWG_PN_3_6 C1__DWG_PN_3_7 286974-8 C1__DWG_PN_3_8 286974-9 1-286974-0 C1__DWG_PN_3_9 C1__DWG_PN_3_10 1572840-2 C1__DWG_PN_3_11 MOLEX TERMINAL 43031-0001 43031-0002 43031-0003 43031-0017 43031-0018 43031-0051 43031-0052 43031-0053 43031-0102 43031-0103 44372-3606 n ATS-639004500 Rev F - TERMINALS APPLIED C1__DWG_PN_4_0 TE TERMINAL C1__DWG_PN_4_1 1-286747-2 C1__DWG_PN_4_2 1-286747-3 C1__DWG_PN_4_3 4202G1 C2__DWG_PN_1_1 4202G3 C2__DWG_PN_1_2 - - - - 5 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE TERMINAL 1-286974-1 1-286974-2 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 ANDERSON TERMINAL - C2__DWG_PN_4_0 4203G1 - C2__DWG_PN_4_1 4203G3 - C2__DWG_PN_4_2 - C1__DWG_PN_4_5 WIRE SIZE C1__DWG_PN_4_7 20 AWG OR 0.50mm2 C1__DWG_PN_4_8 22 AWG OR 0.35mm2 C1__DWG_PN_4_9 24 AWG OR 0.20mm2 C1__DWG_PN_4_10 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 - C1__DWG_PN_4_4 C1__DWG_PN_4_6 - 5 ANDERSON TERMINAL C2__DWG_PN_1_0 - 1.30-1.85 mm [.051-.073 IN] - - INSULATION DIAMETER RANGE - - PITCH MICRO - FIT 3.0 TERMINAL FEMALE 43030 2.54-2.92 mm [.100-.115 IN] 5 C1__DWG_PN_2_0 MOLEX CRIMP SPECIFICATION WIRE STRIP LENGTH - - MOLEX TERMINAL 43030-0003 C1__DWG_PN_1_0 TERMINAL NAME: 1.30-1.85 mm [.051-.073 IN] - ANDERSON TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL 286747-1 3 PITCH MICRO - FIT 3.0 TERMINAL FEMALE 43030 TERMINAL APPLICATION SPECIFICATION - MOLEX TERMINAL TERMINAL DATA: - F F APPLICATOR INSTRUCTIONS 408-35042 0.95+/-0.04 [.0374+/-.0016] 0.875+/-0.035 [.0344+/-.0014] 0.815+/-0.025 [.0321+/-.0010] CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 7.6 8.3 9.0 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - W2__FA_SETTING_3 - C1__DWG_PN_4_11 - C1__DWG_PN_2_12 - WIRE SIZE 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 24 AWG OR 0.20mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.95+/-0.04 [.0374+/-.0016] 0.875+/-0.035 [.0344+/-.0014] 0.815+/-0.025 [.0321+/-.0010] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.6 8.3 9.0 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - B 1 2 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 1 - Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 - DWN APVD D ECR-17-008380 09JUNE2017 TB TE E ECR-17-012432 24AUG2017 TB GB F ECR-18-008013 25MAY2018 LG JD G ECR-19-009013 08JUN2019 TB TE 1 1 - - 1 1 1 1 1 mm & 4 of 4) MATERIAL - - 1 PART NO - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-6 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 5-547505-2 854769-2 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-5 2079383-5 2-2844962-4 2844992-1 455888-8 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 7-1333201-3 3-240641-8 2119780-9 2-238011-3 1803223-9 1-456402-5 - -77 -72 -71 -52 -51 -2 ATLANTIC VERSION AMP 4805 REV 31MAR2000 DATE D - 1.90 mm [.075] DESCRIPTION - - 1.40 mm [.055] LTR PNEUMATIC - WIRE INSUL P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT SIZE 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER F G 4 LOC 2151375 -1 2151375 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 21AUG2012 CHK 21AUG2012 APVD 21AUG2012 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-5 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-6 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 SIMP_5-547505-2 1 854769-2 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-5 2 2079383-5 2 2-2844962-4 1 2844992-1 1 455888-8 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 7-1333201-3 1 3-240641-8 .. 1 ITEM_6 1 2119780-9 1 2-238011-3 1 1803223-9 .. 1 ITEM_2 1 1-456402-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 119 113 99 98 82 77 74 71 67 66 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151375 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 244 243 A 53 238 242 50 7 8 59 C 82 1 REF 34 REF C 3 51 56 0.0 1 52 SEE DETAIL A 3 2 177 1 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 293 REF 181 2 175 44.61 182 3 164 DETAIL A 66 180 2 67 77 33 A 24 B 0.05 18.1 0.5 58 74 19 30 RAM SET-UP B 20 9 21 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 47 30 REF 29 REF 11 30mm STROKE 30mm STROKE 30mm STROKE 1 119 113 5 46 292 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21AUG2012 CHK 21AUG2012 APVD 21AUG2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151375 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151375 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151375 -7 B CRIMP TOOLING KIT - 2- 2151375 -2 G 4 3 2 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST SET UP GAUGE 2119599-1 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER LOC 1 REVISIONS DIST A 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.40 mm [.055] 1.90 mm [.075] APPLICATOR INSTRUCTIONS 408-35042 - 1 - MOLEX TERMINAL TERMINAL DATA: TERMINAL NAME: MOLEX CRIMP SPECIFICATION PITCH MICRO - FIT 3.0 TERMINAL FEMALE 43030 WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION C ATS-639004500 Rev F TE TERMINAL 286747-1 286747-2 286747-3 286747-4 286747-5 286747-6 286747-7 286747-8 286747-9 1-286747-0 1-286747-1 1572840-1 C1__DWG_PN_1_1 43030-0002 C1__DWG_PN_1_2 43030-0001 43030-1001 C1__DWG_PN_1_3 C1__DWG_PN_1_4 43030-0051 43030-0052 C1__DWG_PN_1_5 C1__DWG_PN_1_6 43030-0053 C1__DWG_PN_1_7 45773-0001 45773-0002 C1__DWG_PN_1_8 C1__DWG_PN_1_9 45773-0003 C1__DWG_PN_1_10 45773-0053 44372-0002 C1__DWG_PN_1_11 C1__DWG_PN_1_12 - - - TERMINAL APPLICATION SPECIFICATION ATS-639004500 Rev F C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 C1__DWG_PN_2_10 C1__DWG_PN_2_11 TE TERMINAL 286974-1 286974-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286974-3 286974-4 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286974-5 286974-6 C1__DWG_PN_3_5 C1__DWG_PN_3_6 286974-7 C1__DWG_PN_3_7 286974-8 286974-9 C1__DWG_PN_3_8 C1__DWG_PN_3_9 1-286974-0 1572840-2 C1__DWG_PN_3_10 C1__DWG_PN_3_11 MOLEX TERMINAL 43031-0001 C1__DWG_PN_4_0 C1__DWG_PN_4_1 43031-0002 C1__DWG_PN_4_2 43031-0003 43031-0017 TE TERMINAL 1-286747-2 1-286747-3 C2__DWG_PN_1_1 4202G3 C2__DWG_PN_1_2 - - - C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE TERMINAL 1-286974-1 1-286974-2 C2__DWG_PN_3_0 - C2__DWG_PN_3_1 C2__DWG_PN_3_2 4203G3 C1__DWG_PN_4_5 C1__DWG_PN_4_6 43031-0052 C1__DWG_PN_4_7 43031-0053 43031-0102 C1__DWG_PN_4_8 C1__DWG_PN_4_9 43031-0103 WIRE SIZE 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 24 AWG OR 0.20mm2 W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 0.95+/-0.04 [.0374+/-.0016] 0.875+/-0.035 [.0344+/-.0014] 0.815+/-0.025 [.0321+/-.0010] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 7.6 8.3 9.0 44372-3606 - 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 24 AWG OR 0.20mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.95+/-0.04 [.0374+/-.0016] 0.875+/-0.035 [.0344+/-.0014] 0.815+/-0.025 [.0321+/-.0010] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.6 8.3 9.0 4 5 AMP 4805 REV 31MAR2000 1 1 1 1 1 - - - 1 - 1 1 1 1 - 1 - - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 - A 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 1 1 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 1 2 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2 2 - 1 1 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 2 - - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 2 1 - B 1 2 - W1__FA_SETTING_3 1 1 W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 2 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 2 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_2_12 1 1 - C1__DWG_PN_4_11 1 1 - C1__DWG_PN_4_10 1 1 - W2__FA_SETTING_3 1 1 - W2__FA_SETTING_2 1 1 W2__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING CRIMP HEIGHT mm [INCH] 1 1 - C1__DWG_PN_4_4 1 1 - 5 1 1 - C2__DWG_PN_4_2 4 - - C2__DWG_PN_4_1 1 4 C2__DWG_PN_4_0 - 1 - C1__DWG_PN_4_3 43031-0018 43031-0051 1 - ANDERSON TERMINAL 4203G1 - REF REF C2__DWG_PN_2_0 1 1 - 5 ANDERSON TERMINAL 4202G1 C2__DWG_PN_1_0 - 1 - - 1.30-1.85 mm [.051-.073 IN] - TERMINALS APPLIED C1__DWG_PN_2_0 n 1 1 - INSULATION DIAMETER RANGE 1 1 - PITCH MICRO - FIT 3.0 TERMINAL FEMALE 43030 2.54-2.92 mm [.100-.115 IN] 5 MOLEX TERMINAL 43030-0003 C1__DWG_PN_1_0 - MOLEX CRIMP SPECIFICATION WIRE STRIP LENGTH 1.30-1.85 mm [.051-.073 IN] - TERMINALS APPLIED TERMINAL NAME: INSULATION DIAMETER RANGE n 2.54-2.92 mm [.100-.115 IN] ANDERSON TERMINAL TERMINAL DATA: 1 - 3 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 5-547505-2 854769-2 1803607-3 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-5 2079383-5 2-2844962-4 2844992-1 455888-8 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 7-1333201-3 3-240641-8 2119780-9 2-238011-3 1803223-9 1-456402-5 1 DWN 21AUG2012 CHK 21AUG2012 APVD 21AUG2012 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 SIMP_5-547505-2 1 854769-2 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-5 2 2079383-5 2 2-2844962-4 1 2844992-1 1 455888-8 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 7-1333201-3 1 3-240641-8 .. 1 ITEM_6 1 2119780-9 1 2-238011-3 1 1803223-9 .. 1 ITEM_2 1 1-456402-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 119 113 99 98 82 77 74 71 67 66 59 58 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-5 Ocean Side Feed Applicator - DRAWING NO 2151375 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 242 2 3 53 238 50 A 0.0 REF 8 7 34 59 82 1 52 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 51 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 164 REF 0.05 66 2 DETAIL A 67 77 33 24 B A RAM SET-UP 58 19 74 20 30 9 21 29 B 1 12 241 13 CAM POSITIONS 30mm STROKE REF 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 113 48 5 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21AUG2012 CHK 21AUG2012 APVD 21AUG2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151375 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G