8-2151410-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION REVISION 2151410 -2 F 7-2151410-2 F 7- 2151410 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PART NUMBER 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD D ECR-17-016423 08NOV2017 FZ KZ D1 ECR-20-002398 19FEB2020 MZ YY E ECR-21-121855 23NOV2021 JWC TE F ECR-22-155110 11OCT2022 FZ JAH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.56 mm [.140] 5.16 mm [.203] APPLICATOR INSTRUCTIONS 408-35042 - MTA TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 4.87-5.63 mm [.192-.222 IN] C - MTA CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION MTA SPEC Rev - INSULATION DIAMETER RANGE - - - - TE TERMINAL 1949669-1 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1949669-2 C1__DWG_PN_3_0 - C1__DWG_PN_3_1 1 - 6.00mm2 5.00mm2 4.00mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.55+/-0.05 [.100+/-.002] 2.49+/-0.05 [.098+/-.002] 2.40+/-0.05 [.094+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.4 5.0 5.8 4 1 1 1 2 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - 3 4 2 - B 1 4 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 2 1 - 1 1 2 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 3 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 REF REF C1__DWG_PN_4_0 1 1 - MTA TERMINAL 17.07901/20 1 1 - MTA TERMINAL 17.07940/10 C1__DWG_PN_1_0 1 1 - TERMINALS APPLIED 1 1 3 1 1 - 4.57 mm MAX [.180 IN MAX] 1 1 - 2168083-1 1633782-8 1803078-2 2119641-1 2119082-2 2079764-1 2119083-1 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 1-690438-0 1-455888-7 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338683-8 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 1-1803583-7 1803515-2 1803602-2 1752356-6 2079383-5 3-2844962-2 2844992-5 2119791-5 22283-1 240792-1 1320928-2 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-4 1-2119805-8 1-318059-0 4-1633621-4 1-1803080-0 1-238011-9 5-1803016-3 455888-4 456411-3 2 1 - TERMINAL UNI F630 WITH CLIP TERMINAL NAME: 2 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE 1 1633782-8 SPACER, PRECISION 1 1-18028-2 SCREW, LOCKING 1 2844908 POST, LOCKING 1 2844907 FRONT STRIP GUIDE 1 1-690438-0 SPACER, CRIMPER 1 1-455888-7 DOCUMENTATION PACKAGE 1 1803607_3 TAG,IDENTIFICATION 1 2119740-1 SCREW, DRIVE, RH, RoHS, 2 x .188 2 2168078-1 SCR, SKT HD CAP, RoHS, M4 X 8.0 1 2168083-2 SCR, HEX HD CAP, M4 X 6.0 1 5-18022-5 FEED PAWL 1 1338683-8 SCR, SKT HD CAP, RoHS, M4 X 12.0 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 10 2 1-2168083-0 NUT, HEX, REG, RoHS, M3 1 5018030-1 BUMPER, HOLD DOWN 1 811242-5_OLD SPACER, TONKER 1 690753-2 SCR, SKT HD CAP M4 X 6.0 1 18023-9 APPLICATOR BASIC ASSEMBLY, SF 1 1-1803583-7 RAM ASSEMBLY, SF ATLANTIC 1 1803515-2 SCR, BHSC, RoHS (M8 X 40) 1 1803602-2 SUPPORT, TERMINAL 1 1752356-6 SCR, BHSC, RoHS (M4 X 20) 2 2079383-5 SPACER, CYLINDRICAL, STRIP GUIDE 2 3-2844962-2 ASSEMBLY, STRIP GUIDE 1 2844992-5 DEPRESSOR, WIRE 1 2119791-5 SPRING, COMPRESSION 2 SIMP_22283-1 DRAG, TERMINAL 1 240792-1 STRIP GUIDE 1 1320928-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 1 2168083-2 WASHER, FLAT, REG M4 1 1-18028-2 STRIPPER, SIDE FEED 1 2119533 SPRING, COMPRESSION 1 SIMP_3-22280-3 STOP, SHEAR 1 1-356885-4 SHEAR HOLDER, FRONT 1 1-2119805-8 FLOATING SHEAR, FRONT 1 1-318059-0 ANVIL, COMBINATION 1 4-1633621-4 - .. 1 ITEM_7 - .. 1 ITEM_6 DEPRESSOR, SHEAR 1 1-1803080-0 BLOCK, CRIMPER SPACER 1 1-238011-9 CRIMPER, INSULATION F 1 5-1803016-3 SPACER, CRIMPER 1 455888-4 CRIMPER, WIRE PREMIUM 27FEB2015 1 456411-3 268 267 259 248 244 243 242 238 164 119 99 98 96 82 71 67 66 60 59 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 27 25 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO DESCRIPTION TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC SIZE A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 COUNTER_994970 WASHER, FLAT, REG M4 APVD - 1 2844940-1 COUNTER, MAGNETIC 27FEB2015 WEIGHT 1 2119083 AIR FEED MODULE CHK - 1 2079764_APP RETAINER, INSULATION DIAL PRODUCT SPEC - 1 2119082-2 WASHER, WAVE SPRING, CREST-TO-CREST 27FEB2015 U.GUO 1 2119641-1 CAM, SNAIL, INSULATION ADJUSTMENT DWN G.BAILEY 1 1803078-2 FEED CAM, AIR FEED PART NO Y.YIN 2 2168083-1 Ocean Side Feed Applicator - DRAWING NO 2151410 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 PNEUMATIC 44 2 244 A 243 53 238 242 2 3 50 8 59 259 82 1 52 C 2.3 REF 0.5 34 REF 1 C SEE DETAIL A 2 51 TERMINAL SUPPORT LOCATION 3 1 56 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 44 44.60 REF 0.05 66 DETAIL A 2 164 67 RAM SET-UP 33 A 24 B 19 96 30 B 20 21 267 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 25 CAM POSITIONS 27 11 268 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 119 98 46 99 34 54 8 1 60 54 10 1 18.5 47 248 48 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 27FEB2015 CHK 27FEB2015 APVD 27FEB2015 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151410 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151410 -2 F FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2151410 -7 A CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.56 mm [.140] 5.16 mm [.203] APPLICATOR INSTRUCTIONS 408-35042 MTA TERMINAL TERMINAL DATA: MTA CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.87-5.63 mm [.192-.222 IN] TERMINAL APPLICATION SPECIFICATION MTA SPEC Rev - - - - TE TERMINAL 1949669-1 1 - 3 1 - 1 - REF - 1 MTA TERMINAL 17.07940/10 C1__DWG_PN_1_1 1 - TERMINALS APPLIED C1__DWG_PN_1_0 1 - 4.57 mm MAX [.180 IN MAX] - 1 - INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1949669-2 C1__DWG_PN_3_0 MTA TERMINAL C1__DWG_PN_3_1 1 - C1__DWG_PN_4_0 4 - 17.07901/20 1 - 1 - 1 - WIRE SIZE 6.00mm2 5.00mm2 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.55+/-0.05 [.100+/-.002] 2.49+/-0.05 [.098+/-.002] 2.40+/-0.05 [.094+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.4 5.0 5.8 1 - 3 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 2 - 1 - 1 - 2 - 1 - 1 - 1 - 1 1 B 2 3 4 1 - RECOMMENDED SPARE PARTS 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 - 2 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 - 1 - 1 - 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 - 1 1 1 WIRE SIZE. TO ADJUSTMENTS. 1 - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND 1 - 1 1 - - - - - 1 1 1 1 1 1 1 - A 2168083-1 1633782-8 1803078-2 2119082-2 2079764-1 2119083-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-8 1803516-2 1-18028-2 2844908-1 2844907-1 1-690438-0 1-455888-7 1803607-3 2119740-1 2168078-1 5-18022-5 1338683-8 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 1803602-2 1752356-6 2079383-5 3-2844962-2 2844992-5 2119791-5 22283-1 240792-1 1320928-2 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-4 1-2119805-8 1-318059-0 4-1633621-4 1-1803080-0 1-238011-9 5-1803016-3 455888-4 456411-3 2 - TERMINAL UNI F630 WITH CLIP TERMINAL NAME: C - 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE SPACER, PRECISION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE DEPRESSOR, WIRE SPRING, COMPRESSION DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 27FEB2015 CHK 27FEB2015 APVD 27FEB2015 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-2 1 2079764_APP 1 2119083 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-8 1 1803516-2 1 1-18028-2 1 2844908 1 2844907 1 1-690438-0 1 1-455888-7 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338683-8 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 1803602-2 1 1752356-6 2 2079383-5 2 3-2844962-2 1 2844992-5 1 2119791-5 2 SIMP_22283-1 1 240792-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 SIMP_3-22280-3 1 1-356885-4 1 1-2119805-8 1 1-318059-0 1 4-1633621-4 .. 1 ITEM_7 .. 1 ITEM_6 1 1-1803080-0 1 1-238011-9 1 5-1803016-3 1 455888-4 1 456411-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1803078-2 268 267 259 244 243 242 238 164 151 144 143 141 140 119 99 98 96 82 71 67 66 59 56 53 52 51 50 49 41 34 33 30 29 28 27 25 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1633782-8 DESCRIPTION PRODUCT SPEC - 2 2168083-1 Ocean Side Feed Applicator - DRAWING NO 2151410 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 53 A 242 2 3 50 238 2.3 REF 8 34 59 259 C REF TERMINAL SUPPORT LOCATION 82 1 52 SEE DETAIL A 0.5 1 C 2 56 51 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 28 140 5 34.57 41 REF 0.05 66 164 DETAIL A 2 67 33 19 20 24 A 30 B RAM SET-UP 21 B 96 267 9 1 29 12 25 CAM POSITIONS 30mm STROKE 27 REF 29 30mm STROKE 151 48 98 99 141 34 143 8 1 144 143 10 1 119 18.5 11 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A 49 REF 30 268 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 27FEB2015 CHK 27FEB2015 APVD 27FEB2015 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2151410 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F