7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
REVISION
2151434 -2
F
7-2151434-2
F
7- 2151434 -7
A
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
PART
NUMBER
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
D
ECR-18-016476
17OCT2018
FL
TE
D1
ECR-19-000561
14JAN2019
MZ
YY
E
ECR-19-009011
08JUN2019
TB
TE
F
ECR-22-148341
03AUG2022
TB
GB
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
-
F
F
1.37 mm [.054]
1.96 mm [.077]
APPLICATOR INSTRUCTIONS
408-35042
-
WIRE STRIP LENGTH
2.54-3.18 mm [.100-.125 IN]
TERMINAL
APPLICATION
SPECIFICATION
C
286698-1
286698-3
-
08-50-0113
C1__DWG_PN_1_1
08-56-0109
C1__DWG_PN_1_2
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
286698-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_2_2
MOLEX TERMINAL
08-55-0101
TE TERMINAL
C1__DWG_PN_4_0
286698-4
286698-6
C1__DWG_PN_4_1
C1__DWG_PN_3_9
C1__DWG_PN_4_9
286698-8
1-286698-0
1-286698-2
1-286698-4
1-286698-6
1-286698-8
WIRE
SIZE
22 AWG
24 AWG
26 AWG
28 AWG
30 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
-
0.815+/-0.025 [.032+/-.001]
0.760+/-0.030 [.030+/-.001]
0.735+/-0.025 [.029+/-.001]
0.705+/-0.025 [.028+/-.001]
0.685+/-0.025 [.027+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
6.2
6.4
6.6
6.8
7.0
WIRE
SIZE
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
22 AWG
24 AWG
26 AWG
28 AWG
30 AWG
5
08-52-0101
08-65-0813
C2__DWG_PN_1_1
C2__DWG_PN_1_2
08-55-0102
08-52-0118
C2__DWG_PN_1_3
C2__DWG_PN_1_4
08-50-0321
C2__DWG_PN_1_5
08-65-0801
08-65-0817
C2__DWG_PN_1_6
C2__DWG_PN_1_7
97-00-0920
C2__DWG_PN_1_8
-
-
-
-
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
C2__DWG_PN_2_5
C2__DWG_PN_2_6
C2__DWG_PN_2_7
TE TERMINAL
286698-5
286698-7
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
W2__DWG_WGAUGE_4
W2__DWG_WGAUGE_5
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
286698-9
1-286698-1
1-286698-3
1-286698-5
1-286698-7
C2__DWG_PN_3_3
C2__DWG_PN_3_4
C2__DWG_PN_3_5
C2__DWG_PN_3_6
C2__DWG_PN_3_7
MOLEX TERMINAL
08-65-0815
97-00-0444
C2__DWG_PN_4_0
C2__DWG_PN_4_1
TE TERMINAL
1949741-1
-
5
C1__DWG_PN_1_1
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1949741-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
MOLEX TERMINAL
-
1
-
08-70-0064
0.815+/-0.025 [.032+/-.001]
0.765+/-0.025 [.030+/-.001]
0.710+/-0.030 [.028+/-.001]
0.685+/-0.025 [.027+/-.001]
0.645+/-0.015 [.0265+/-.0005]
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_3
W2__DWG_CRIMP_HT_4
W2__DWG_CRIMP_HT_5
6.2
C1__DWG_PN_4_1
6.4
6.6
6.8
7.0
W2__FA_SETTING_3
W2__FA_SETTING_4
1
1
1
-
1
-
1
-
2
-
WIRE
SIZE
W2__FA_SETTING_2
2
-
C2__DWG_PN_4_7
22 AWG
24 AWG
26 AWG
28 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
0.815+/-0.025 [.032+/-.001]
0.765+/-0.025 [.030+/-.001]
0.710+/-0.030 [.028+/-.001]
0.685+/-0.025 [.027+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
6.2
6.4
6.6
6.8
1
-
4
1
-
1
-
1
-
W1__FA_SETTING_1
1
-
W1__FA_SETTING_2
1
-
W1__FA_SETTING_3
2
-
W1__FA_SETTING_4
2
-
W2__FA_SETTING_5
1
-
1
-
1
-
1
-
1
-
1
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
2
-
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
1
1
-
1
1
-
1
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
4
-
1
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
-
-
1
1
7. PLEASE REFER TO MOLEX APPLICATION TOOLING SPECIFICATION SHEET
FOR COMPLETE TERMINAL LISTING.
2
-
-
-
LUBRICANT IS RECOMMENDED.
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
-
2
2
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
-77 -72 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
1
-
TERMINAL
2
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
8
2
-
3
5
A
1
-
B
23238-1
2030758-3
5018030-2
986220-3
1-2168083-0
2217068-1
2119641-1
2119082-5
2079764-1
2119083-1
2844940-1
2391993-1
1803174-3
994970-2
2031943-1
1-22281-8
2119955-1
2844908-1
2844907-1
2-690487-2
2168083-1
2168083-6
2168083-8
455888-7
1803607-3
2119791-9
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
1338685-1
18023-9
1803583-9
1803515-1
1803602-1
2079383-5
1-2844962-3
2-2844938-9
22280-1
356835-1
1-690754-5
1320928-2
980371-4
2168083-2
1-18028-2
1-2119533-1
2031312-3
3-238009-5
3-1803017-6
1803173-1
1
REF REF
-
8
C2__DWG_PN_4_6
W2__FA_SETTING_1
1
-
C2__DWG_PN_4_5
4
1
-
C2__DWG_PN_2_8
CRIMP HEIGHT
REFERENCE SETTING
1
-
C2__DWG_PN_4_4
08-65-0811
40-07-0815
1
-
C2__DWG_PN_4_3
08-65-0804
1
-
C1__DWG_PN_4_0
C2__DWG_PN_4_2
08-70-0046
08-52-0121
3
1
8
MOLEX TERMINAL
08-70-0048
C1__DWG_PN_1_0
1
-
-
-
1
-
1.20-1.70 mm [.047-.067 IN]
ATS-638882000 REV E
TERMINALS APPLIED
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
1
-
INSULATION DIAMETER RANGE
2.54-3.18 mm [.100-.125 IN]
8
MOLEX TERMINAL
C2__DWG_PN_1_0
WIRE STRIP LENGTH
1
-
MOLEX CRIMP SPECIFICATION
KK CRIMP TERMINAL
TERMINAL NAME:
1.09-1.57 mm [.043-.062 IN]
ATS-638882000 REV E
TERMINALS APPLIED
8
MOLEX TERMINAL
C1__DWG_PN_1_0
TERMINAL
APPLICATION
SPECIFICATION
-
MOLEX TERMINAL
TERMINAL DATA:
INSULATION DIAMETER RANGE
2.54-3.18 mm [.100-.125 IN]
1.09-1.57 mm [.043-.062 IN]
5
WIRE STRIP LENGTH
1
-
MOLEX CRIMP SPECIFICATION
KK CRIMP TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
ATS-638882000 REV E
TERMINALS APPLIED
TE TERMINAL
1
-
KK CRIMP TERMINAL
TERMINAL NAME:
1
-
MOLEX TERMINAL
TERMINAL DATA:
1
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
DWN
18DEC2012
CHK
18DEC2012
APVD
18DEC2012
L.ZHANG
L.ZHANG
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
5018030-2
1
986220-3
1
1-2168083-0
1
2217068-1
1
2119641-1
1
2119082-5
1
2079764_APP
1
2119083
1
2844940-1
1
2391993-1
1
1803174-3
1
COUNTER_994970
2
2031943-1
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
2-690487-2
2
2168083-1
1
2168083-6
1
2168083-8
1
455888-7
1
1803607_3
1
2119791-9
1
2119740-1
2
2168078-1
2
2-18032-5
1
2168083-2
1
5-18022-5
1
1338685-1
1
18023-9
1
1803583-9
1
1803515-1
1
1803602-1
2
2079383-5
2
1-2844962-3
1
2-2844938-9
2
SIMP_22280-1
1
356835-1
1
1-690754-5
1
1320928-2
1
980371-4
1
2168083-2
4
1-18028-2
1
1-2119533-1
..
1
ITEM_10
..
1
ITEM_9
1
2031312-3
..
1
ITEM_7
..
1
ITEM_6
..
1
ITEM_5
1
3-238009-5
1
3-1803017-6
..
1
ITEM_2
1
1803173-1
278
277
276
275
274
273
248
244
243
242
238
233
232
164
156
121
113
99
98
96
95
93
88
82
71
70
67
66
61
60
59
56
49
46
44
41
33
30
29
27
26
25
24
23
21
20
19
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2030758-3_2151622
TE Connectivity
APPLICATION SPEC
-
1
23238
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
INSERT, COUPLING
TUBING, POLYURETHANE
NUT, HEX, REG, RoHS, M4
CLAMP, CABLE, BLACK
SCR, SKT HD CAP, RoHS, M4 X 10
BRACKET, AIR BLAST
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
PLATE, REAR SHEAR
BLADE, SLUG
COUNTER, MAGNETIC
SPACER, CRIMPER, SPECIAL
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
GUIDE, FRONT STRIP
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP, RoHS, M4 X 16
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
ANVIL, SPECIAL
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F
CRIMPER, WIRE
Ocean Side Feed
Applicator
-
DRAWING NO
2151434
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
D
D
FEED TYPE
44
PNEUMATIC
2
244
243
A
242
238
59
3
82
232
C
2
1
SEE DETAIL A
156
156
C
1
56
1
70
3
1
4
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
41
44.99
44
0.05
REF
164
DETAIL A
2
66
67
24
B
278
A
33
RAM SET-UP
277
19
30
20
20
95
274
21
96
B
88
29
ITEM 30 LOCATED AT
FRONT HOLES
25
CAM POSITION
30mm STROKE
113
30 REF
29 REF
8
27
61
26
23
121
93
46
98
99
233
1
8
1
60
276
275
273
248
FEED TRACK POSITION
GUIDE BY TERMINAL BODY
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
18DEC2012
CHK
18DEC2012
APVD
18DEC2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151434
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
F
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2151434 -2
F
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7- 2151434 -7
A
CRIMP TOOLING KIT
-
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.37 mm [.054]
1.96 mm [.077]
APPLICATOR INSTRUCTIONS
408-35042
-
MOLEX TERMINAL
TERMINAL DATA:
KK CRIMP TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
C
TERMINAL
APPLICATION
SPECIFICATION
-
TERMINALS APPLIED
TE TERMINAL
286698-1
286698-3
5
08-50-0113
08-56-0109
C1__DWG_PN_1_1
C1__DWG_PN_1_2
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
286698-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_2_2
MOLEX TERMINAL
TE TERMINAL
286698-4
C1__DWG_PN_4_0
08-55-0101
C1__DWG_PN_4_1
C1__DWG_PN_3_9
286698-6
C1__DWG_PN_4_9
286698-8
1-286698-0
1-286698-2
1-286698-4
1-286698-6
1-286698-8
WIRE
SIZE
22 AWG
24 AWG
26 AWG
28 AWG
30 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
-
0.815+/-0.025 [.032+/-.001]
0.760+/-0.030 [.030+/-.001]
0.735+/-0.025 [.029+/-.001]
0.705+/-0.025 [.028+/-.001]
0.685+/-0.025 [.027+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
6.2
6.4
6.6
6.8
7.0
WIRE
SIZE
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
22 AWG
24 AWG
26 AWG
28 AWG
30 AWG
5
C2__DWG_PN_1_1
08-65-0813
C2__DWG_PN_1_2
08-55-0102
08-52-0118
C2__DWG_PN_1_3
C2__DWG_PN_1_4
08-50-0321
C2__DWG_PN_1_5
08-65-0801
08-65-0817
C2__DWG_PN_1_6
C2__DWG_PN_1_7
97-00-0920
C2__DWG_PN_1_8
-
-
-
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
W2__DWG_WGAUGE_4
W2__DWG_WGAUGE_5
TERMINAL
APPLICATION
SPECIFICATION
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
C2__DWG_PN_2_5
C2__DWG_PN_2_6
C2__DWG_PN_2_7
TE TERMINAL
286698-5
286698-7
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
286698-9
1-286698-1
1-286698-3
1-286698-5
1-286698-7
C2__DWG_PN_3_3
C2__DWG_PN_3_4
C2__DWG_PN_3_5
C2__DWG_PN_3_6
C2__DWG_PN_3_7
MOLEX TERMINAL
08-65-0815
97-00-0444
08-70-0046
08-52-0121
08-65-0804
08-65-0811
40-07-0815
C2__DWG_PN_4_0
-
C2__DWG_PN_4_1
TE TERMINAL
1949741-1
C1__DWG_PN_1_1
-
-
-
-
3
-
1
-
-
1
-
-
8
MOLEX TERMINAL
08-70-0048
C1__DWG_PN_1_0
-
1.20-1.70 mm [.047-.067 IN]
ATS-638882000 REV E
5
-
INSULATION DIAMETER RANGE
2.54-3.18 mm [.100-.125 IN]
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
1949741-2
C1__DWG_PN_3_1
MOLEX TERMINAL
-
C1__DWG_PN_4_0
08-70-0064
-
C1__DWG_PN_4_1
-
C2__DWG_PN_4_2
-
C2__DWG_PN_4_3
-
8
C2__DWG_PN_4_4
-
C2__DWG_PN_4_5
-
C2__DWG_PN_4_6
-
C2__DWG_PN_4_7
-
C2__DWG_PN_2_8
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
WIRE STRIP LENGTH
8
MOLEX TERMINAL
08-52-0101
C2__DWG_PN_1_0
-
MOLEX CRIMP SPECIFICATION
KK CRIMP TERMINAL
TERMINAL NAME:
1.09-1.57 mm [.043-.062 IN]
ATS-638882000 REV E
MOLEX TERMINAL
TERMINAL DATA:
INSULATION DIAMETER RANGE
2.54-3.18 mm [.100-.125 IN]
8
MOLEX TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
1.09-1.57 mm [.043-.062 IN]
ATS-638882000 REV E
MOLEX CRIMP SPECIFICATION
KK CRIMP TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
2.54-3.18 mm [.100-.125 IN]
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
-
0.815+/-0.025 [.032+/-.001]
0.765+/-0.025 [.030+/-.001]
0.710+/-0.030 [.028+/-.001]
0.685+/-0.025 [.027+/-.001]
0.645+/-0.015 [.0265+/-.0005]
WIRE
SIZE
4
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_3
W2__DWG_CRIMP_HT_4
W2__DWG_CRIMP_HT_5
6.2
6.4
6.6
6.8
7.0
W2__FA_SETTING_1
W2__FA_SETTING_2
W2__FA_SETTING_3
W2__FA_SETTING_4
22 AWG
24 AWG
26 AWG
28 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
0.815+/-0.025 [.032+/-.001]
0.765+/-0.025 [.030+/-.001]
0.710+/-0.030 [.028+/-.001]
0.685+/-0.025 [.027+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
6.2
6.4
6.6
6.8
-
4
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
-
W2__FA_SETTING_5
-
B
1
2
RECOMMENDED SPARE PARTS
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
-
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
7. PLEASE REFER TO MOLEX APPLICATION TOOLING SPECIFICATION SHEET
FOR COMPLETE TERMINAL LISTING.
8
1
1
-
TERMINAL LUBRICANT IS RECOMMENDED.
-
A
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
REF
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
18DEC2012
CHK
18DEC2012
APVD
18DEC2012
L.ZHANG
L.ZHANG
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
5018030-2
1
986220-3
1
1-2168083-0
1
2217068-1
1
2119082-5
1
2079764_APP
1
2119083
1
2844940-1
1
2391993-1
1
1803174-3
1
COUNTER_994970
2
2031943-1
1
2119641-2
1
2168083-8
1
1-1803583-0
1
1803516-1
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
2-690487-2
2
2168083-1
1
2168083-6
1
2168083-8
1
455888-7
1
1803607_3
1
2119791-9
1
2119740-1
2
2168078-1
2
2-18032-5
1
5-18022-5
1
1338685-1
2
18023-9
1
1803602-1
2
2079383-5
2
1-2844962-3
1
2-2844938-9
2
SIMP_22280-1
1
356835-1
1
1-690754-5
1
1320928-2
1
980371-4
1
2168083-2
4
1-18028-2
1
1-2119533-1
..
1
ITEM_10
..
1
ITEM_9
1
2031312-3
..
1
ITEM_7
..
1
ITEM_6
..
1
ITEM_5
1
3-238009-5
1
3-1803017-6
..
1
ITEM_2
1
1803173-1
278
277
276
275
274
273
244
243
242
238
233
232
164
156
151
144
141
140
121
113
99
98
96
95
93
88
82
71
70
67
66
61
59
56
49
41
33
30
29
27
26
25
24
23
21
20
19
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2030758-3_2151622
TE Connectivity
APPLICATION SPEC
-
1
23238
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
INSERT, COUPLING
TUBING, POLYURETHANE
NUT, HEX, REG, RoHS, M4
CLAMP, CABLE, BLACK
SCR, SKT HD CAP, RoHS, M4 X 10
BRACKET, AIR BLAST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
PLATE, REAR SHEAR
BLADE, SLUG
COUNTER, MAGNETIC
SPACER, CRIMPER, SPECIAL
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
GUIDE, FRONT STRIP
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP, RoHS, M4 X 16
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
ANVIL, SPECIAL
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F
CRIMPER, WIRE
PART NO
-77 -22
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
1
23238-1
2030758-3
5018030-2
986220-3
1-2168083-0
2217068-1
2119082-5
2079764-1
2119083-1
2844940-1
2391993-1
1803174-3
994970-2
2031943-1
2119641-2
2168083-8
1-1803583-0
1803516-1
1-22281-8
2119955-1
2844908-1
2844907-1
2-690487-2
2168083-1
2168083-6
2168083-8
455888-7
1803607-3
2119791-9
2119740-1
2168078-1
2-18032-5
5-18022-5
1338685-1
18023-9
1803602-1
2079383-5
1-2844962-3
2-2844938-9
22280-1
356835-1
1-690754-5
1320928-2
980371-4
2168083-2
1-18028-2
1-2119533-1
2031312-3
3-238009-5
3-1803017-6
1803173-1
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151434
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
D
D
140
FEED TYPE
2
244
PNEUMATIC
243
242
238
2
3
A
59
82
232
1
C
156
SEE DETAIL A
56
C
156
1
1
70
3
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
1
4
41
35.96
DETAIL A
164
140
0.05
REF
2
66
33
A
24
B
278
67
277
RAM SET-UP
30
19
274
20
95
21
96
88
ITEM 30 LOCATED AT
FRONT HOLES
29
CAM POSITION
B
20
29
25
30
REF
REF
30mm STROKE
151
113
8
27
61
26
23
121
93
141
98
99
233
1
8
1
144
276
275
273
FEED TRACK POSITION
GUIDE BY TERMINAL BODY
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
18DEC2012
CHK
18DEC2012
APVD
18DEC2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151434
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F