8-2151434-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION REVISION 2151434 -2 F 7-2151434-2 F 7- 2151434 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PART NUMBER 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD D ECR-18-016476 17OCT2018 FL TE D1 ECR-19-000561 14JAN2019 MZ YY E ECR-19-009011 08JUN2019 TB TE F ECR-22-148341 03AUG2022 TB GB PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE - F F 1.37 mm [.054] 1.96 mm [.077] APPLICATOR INSTRUCTIONS 408-35042 - WIRE STRIP LENGTH 2.54-3.18 mm [.100-.125 IN] TERMINAL APPLICATION SPECIFICATION C 286698-1 286698-3 - 08-50-0113 C1__DWG_PN_1_1 08-56-0109 C1__DWG_PN_1_2 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 286698-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_2_2 MOLEX TERMINAL 08-55-0101 TE TERMINAL C1__DWG_PN_4_0 286698-4 286698-6 C1__DWG_PN_4_1 C1__DWG_PN_3_9 C1__DWG_PN_4_9 286698-8 1-286698-0 1-286698-2 1-286698-4 1-286698-6 1-286698-8 WIRE SIZE 22 AWG 24 AWG 26 AWG 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 - 0.815+/-0.025 [.032+/-.001] 0.760+/-0.030 [.030+/-.001] 0.735+/-0.025 [.029+/-.001] 0.705+/-0.025 [.028+/-.001] 0.685+/-0.025 [.027+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 6.2 6.4 6.6 6.8 7.0 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 22 AWG 24 AWG 26 AWG 28 AWG 30 AWG 5 08-52-0101 08-65-0813 C2__DWG_PN_1_1 C2__DWG_PN_1_2 08-55-0102 08-52-0118 C2__DWG_PN_1_3 C2__DWG_PN_1_4 08-50-0321 C2__DWG_PN_1_5 08-65-0801 08-65-0817 C2__DWG_PN_1_6 C2__DWG_PN_1_7 97-00-0920 C2__DWG_PN_1_8 - - - - C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 C2__DWG_PN_2_7 TE TERMINAL 286698-5 286698-7 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 286698-9 1-286698-1 1-286698-3 1-286698-5 1-286698-7 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 C2__DWG_PN_3_7 MOLEX TERMINAL 08-65-0815 97-00-0444 C2__DWG_PN_4_0 C2__DWG_PN_4_1 TE TERMINAL 1949741-1 - 5 C1__DWG_PN_1_1 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1949741-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 MOLEX TERMINAL - 1 - 08-70-0064 0.815+/-0.025 [.032+/-.001] 0.765+/-0.025 [.030+/-.001] 0.710+/-0.030 [.028+/-.001] 0.685+/-0.025 [.027+/-.001] 0.645+/-0.015 [.0265+/-.0005] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 W2__DWG_CRIMP_HT_5 6.2 C1__DWG_PN_4_1 6.4 6.6 6.8 7.0 W2__FA_SETTING_3 W2__FA_SETTING_4 1 1 1 - 1 - 1 - 2 - WIRE SIZE W2__FA_SETTING_2 2 - C2__DWG_PN_4_7 22 AWG 24 AWG 26 AWG 28 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.815+/-0.025 [.032+/-.001] 0.765+/-0.025 [.030+/-.001] 0.710+/-0.030 [.028+/-.001] 0.685+/-0.025 [.027+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.2 6.4 6.6 6.8 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 2 - W1__FA_SETTING_4 2 - W2__FA_SETTING_5 1 - 1 - 1 - 1 - 1 - 1 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 - 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 - 1 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 4 - 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - - - 1 1 7. PLEASE REFER TO MOLEX APPLICATION TOOLING SPECIFICATION SHEET FOR COMPLETE TERMINAL LISTING. 2 - - - LUBRICANT IS RECOMMENDED. - - - - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 - 2 2 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 4 1 1 1 1 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 1 - TERMINAL 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 8 2 - 3 5 A 1 - B 23238-1 2030758-3 5018030-2 986220-3 1-2168083-0 2217068-1 2119641-1 2119082-5 2079764-1 2119083-1 2844940-1 2391993-1 1803174-3 994970-2 2031943-1 1-22281-8 2119955-1 2844908-1 2844907-1 2-690487-2 2168083-1 2168083-6 2168083-8 455888-7 1803607-3 2119791-9 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 1338685-1 18023-9 1803583-9 1803515-1 1803602-1 2079383-5 1-2844962-3 2-2844938-9 22280-1 356835-1 1-690754-5 1320928-2 980371-4 2168083-2 1-18028-2 1-2119533-1 2031312-3 3-238009-5 3-1803017-6 1803173-1 1 REF REF - 8 C2__DWG_PN_4_6 W2__FA_SETTING_1 1 - C2__DWG_PN_4_5 4 1 - C2__DWG_PN_2_8 CRIMP HEIGHT REFERENCE SETTING 1 - C2__DWG_PN_4_4 08-65-0811 40-07-0815 1 - C2__DWG_PN_4_3 08-65-0804 1 - C1__DWG_PN_4_0 C2__DWG_PN_4_2 08-70-0046 08-52-0121 3 1 8 MOLEX TERMINAL 08-70-0048 C1__DWG_PN_1_0 1 - - - 1 - 1.20-1.70 mm [.047-.067 IN] ATS-638882000 REV E TERMINALS APPLIED CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION 1 - INSULATION DIAMETER RANGE 2.54-3.18 mm [.100-.125 IN] 8 MOLEX TERMINAL C2__DWG_PN_1_0 WIRE STRIP LENGTH 1 - MOLEX CRIMP SPECIFICATION KK CRIMP TERMINAL TERMINAL NAME: 1.09-1.57 mm [.043-.062 IN] ATS-638882000 REV E TERMINALS APPLIED 8 MOLEX TERMINAL C1__DWG_PN_1_0 TERMINAL APPLICATION SPECIFICATION - MOLEX TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE 2.54-3.18 mm [.100-.125 IN] 1.09-1.57 mm [.043-.062 IN] 5 WIRE STRIP LENGTH 1 - MOLEX CRIMP SPECIFICATION KK CRIMP TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION ATS-638882000 REV E TERMINALS APPLIED TE TERMINAL 1 - KK CRIMP TERMINAL TERMINAL NAME: 1 - MOLEX TERMINAL TERMINAL DATA: 1 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 18DEC2012 CHK 18DEC2012 APVD 18DEC2012 L.ZHANG L.ZHANG S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 5018030-2 1 986220-3 1 1-2168083-0 1 2217068-1 1 2119641-1 1 2119082-5 1 2079764_APP 1 2119083 1 2844940-1 1 2391993-1 1 1803174-3 1 COUNTER_994970 2 2031943-1 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 2-690487-2 2 2168083-1 1 2168083-6 1 2168083-8 1 455888-7 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 1338685-1 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 2 2079383-5 2 1-2844962-3 1 2-2844938-9 2 SIMP_22280-1 1 356835-1 1 1-690754-5 1 1320928-2 1 980371-4 1 2168083-2 4 1-18028-2 1 1-2119533-1 .. 1 ITEM_10 .. 1 ITEM_9 1 2031312-3 .. 1 ITEM_7 .. 1 ITEM_6 .. 1 ITEM_5 1 3-238009-5 1 3-1803017-6 .. 1 ITEM_2 1 1803173-1 278 277 276 275 274 273 248 244 243 242 238 233 232 164 156 121 113 99 98 96 95 93 88 82 71 70 67 66 61 60 59 56 49 46 44 41 33 30 29 27 26 25 24 23 21 20 19 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2030758-3_2151622 TE Connectivity APPLICATION SPEC - 1 23238 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH INSERT, COUPLING TUBING, POLYURETHANE NUT, HEX, REG, RoHS, M4 CLAMP, CABLE, BLACK SCR, SKT HD CAP, RoHS, M4 X 10 BRACKET, AIR BLAST FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE PLATE, REAR SHEAR BLADE, SLUG COUNTER, MAGNETIC SPACER, CRIMPER, SPECIAL SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING GUIDE, FRONT STRIP SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SCR, SKT HD CAP, RoHS, M4 X 16 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED ANVIL, SPECIAL BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE Ocean Side Feed Applicator - DRAWING NO 2151434 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D FEED TYPE 44 PNEUMATIC 2 244 243 A 242 238 59 3 82 232 C 2 1 SEE DETAIL A 156 156 C 1 56 1 70 3 1 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 41 44.99 44 0.05 REF 164 DETAIL A 2 66 67 24 B 278 A 33 RAM SET-UP 277 19 30 20 20 95 274 21 96 B 88 29 ITEM 30 LOCATED AT FRONT HOLES 25 CAM POSITION 30mm STROKE 113 30 REF 29 REF 8 27 61 26 23 121 93 46 98 99 233 1 8 1 60 276 275 273 248 FEED TRACK POSITION GUIDE BY TERMINAL BODY A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18DEC2012 CHK 18DEC2012 APVD 18DEC2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151434 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151434 -2 F FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2151434 -7 A CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.37 mm [.054] 1.96 mm [.077] APPLICATOR INSTRUCTIONS 408-35042 - MOLEX TERMINAL TERMINAL DATA: KK CRIMP TERMINAL TERMINAL NAME: WIRE STRIP LENGTH C TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL 286698-1 286698-3 5 08-50-0113 08-56-0109 C1__DWG_PN_1_1 C1__DWG_PN_1_2 - - - - TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 286698-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_2_2 MOLEX TERMINAL TE TERMINAL 286698-4 C1__DWG_PN_4_0 08-55-0101 C1__DWG_PN_4_1 C1__DWG_PN_3_9 286698-6 C1__DWG_PN_4_9 286698-8 1-286698-0 1-286698-2 1-286698-4 1-286698-6 1-286698-8 WIRE SIZE 22 AWG 24 AWG 26 AWG 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 - 0.815+/-0.025 [.032+/-.001] 0.760+/-0.030 [.030+/-.001] 0.735+/-0.025 [.029+/-.001] 0.705+/-0.025 [.028+/-.001] 0.685+/-0.025 [.027+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 6.2 6.4 6.6 6.8 7.0 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 22 AWG 24 AWG 26 AWG 28 AWG 30 AWG 5 C2__DWG_PN_1_1 08-65-0813 C2__DWG_PN_1_2 08-55-0102 08-52-0118 C2__DWG_PN_1_3 C2__DWG_PN_1_4 08-50-0321 C2__DWG_PN_1_5 08-65-0801 08-65-0817 C2__DWG_PN_1_6 C2__DWG_PN_1_7 97-00-0920 C2__DWG_PN_1_8 - - - W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 TERMINAL APPLICATION SPECIFICATION C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 C2__DWG_PN_2_7 TE TERMINAL 286698-5 286698-7 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 286698-9 1-286698-1 1-286698-3 1-286698-5 1-286698-7 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 C2__DWG_PN_3_7 MOLEX TERMINAL 08-65-0815 97-00-0444 08-70-0046 08-52-0121 08-65-0804 08-65-0811 40-07-0815 C2__DWG_PN_4_0 - C2__DWG_PN_4_1 TE TERMINAL 1949741-1 C1__DWG_PN_1_1 - - - - 3 - 1 - - 1 - - 8 MOLEX TERMINAL 08-70-0048 C1__DWG_PN_1_0 - 1.20-1.70 mm [.047-.067 IN] ATS-638882000 REV E 5 - INSULATION DIAMETER RANGE 2.54-3.18 mm [.100-.125 IN] TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 1949741-2 C1__DWG_PN_3_1 MOLEX TERMINAL - C1__DWG_PN_4_0 08-70-0064 - C1__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 - 8 C2__DWG_PN_4_4 - C2__DWG_PN_4_5 - C2__DWG_PN_4_6 - C2__DWG_PN_4_7 - C2__DWG_PN_2_8 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 WIRE STRIP LENGTH 8 MOLEX TERMINAL 08-52-0101 C2__DWG_PN_1_0 - MOLEX CRIMP SPECIFICATION KK CRIMP TERMINAL TERMINAL NAME: 1.09-1.57 mm [.043-.062 IN] ATS-638882000 REV E MOLEX TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE 2.54-3.18 mm [.100-.125 IN] 8 MOLEX TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.09-1.57 mm [.043-.062 IN] ATS-638882000 REV E MOLEX CRIMP SPECIFICATION KK CRIMP TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE 2.54-3.18 mm [.100-.125 IN] MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION - 0.815+/-0.025 [.032+/-.001] 0.765+/-0.025 [.030+/-.001] 0.710+/-0.030 [.028+/-.001] 0.685+/-0.025 [.027+/-.001] 0.645+/-0.015 [.0265+/-.0005] WIRE SIZE 4 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 W2__DWG_CRIMP_HT_5 6.2 6.4 6.6 6.8 7.0 W2__FA_SETTING_1 W2__FA_SETTING_2 W2__FA_SETTING_3 W2__FA_SETTING_4 22 AWG 24 AWG 26 AWG 28 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.815+/-0.025 [.032+/-.001] 0.765+/-0.025 [.030+/-.001] 0.710+/-0.030 [.028+/-.001] 0.685+/-0.025 [.027+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.2 6.4 6.6 6.8 - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - W2__FA_SETTING_5 - B 1 2 RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 7. PLEASE REFER TO MOLEX APPLICATION TOOLING SPECIFICATION SHEET FOR COMPLETE TERMINAL LISTING. 8 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. - A *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 REF 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 2 1 1 1 1 1 4 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 18DEC2012 CHK 18DEC2012 APVD 18DEC2012 L.ZHANG L.ZHANG S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 5018030-2 1 986220-3 1 1-2168083-0 1 2217068-1 1 2119082-5 1 2079764_APP 1 2119083 1 2844940-1 1 2391993-1 1 1803174-3 1 COUNTER_994970 2 2031943-1 1 2119641-2 1 2168083-8 1 1-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 2-690487-2 2 2168083-1 1 2168083-6 1 2168083-8 1 455888-7 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 1338685-1 2 18023-9 1 1803602-1 2 2079383-5 2 1-2844962-3 1 2-2844938-9 2 SIMP_22280-1 1 356835-1 1 1-690754-5 1 1320928-2 1 980371-4 1 2168083-2 4 1-18028-2 1 1-2119533-1 .. 1 ITEM_10 .. 1 ITEM_9 1 2031312-3 .. 1 ITEM_7 .. 1 ITEM_6 .. 1 ITEM_5 1 3-238009-5 1 3-1803017-6 .. 1 ITEM_2 1 1803173-1 278 277 276 275 274 273 244 243 242 238 233 232 164 156 151 144 141 140 121 113 99 98 96 95 93 88 82 71 70 67 66 61 59 56 49 41 33 30 29 27 26 25 24 23 21 20 19 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2030758-3_2151622 TE Connectivity APPLICATION SPEC - 1 23238 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH INSERT, COUPLING TUBING, POLYURETHANE NUT, HEX, REG, RoHS, M4 CLAMP, CABLE, BLACK SCR, SKT HD CAP, RoHS, M4 X 10 BRACKET, AIR BLAST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE PLATE, REAR SHEAR BLADE, SLUG COUNTER, MAGNETIC SPACER, CRIMPER, SPECIAL FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING GUIDE, FRONT STRIP SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SCR, SKT HD CAP, RoHS, M4 X 16 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED ANVIL, SPECIAL BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PART NO -77 -22 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 23238-1 2030758-3 5018030-2 986220-3 1-2168083-0 2217068-1 2119082-5 2079764-1 2119083-1 2844940-1 2391993-1 1803174-3 994970-2 2031943-1 2119641-2 2168083-8 1-1803583-0 1803516-1 1-22281-8 2119955-1 2844908-1 2844907-1 2-690487-2 2168083-1 2168083-6 2168083-8 455888-7 1803607-3 2119791-9 2119740-1 2168078-1 2-18032-5 5-18022-5 1338685-1 18023-9 1803602-1 2079383-5 1-2844962-3 2-2844938-9 22280-1 356835-1 1-690754-5 1320928-2 980371-4 2168083-2 1-18028-2 1-2119533-1 2031312-3 3-238009-5 3-1803017-6 1803173-1 1 Ocean Side Feed Applicator - DRAWING NO 2151434 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D 140 FEED TYPE 2 244 PNEUMATIC 243 242 238 2 3 A 59 82 232 1 C 156 SEE DETAIL A 56 C 156 1 1 70 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 41 35.96 DETAIL A 164 140 0.05 REF 2 66 33 A 24 B 278 67 277 RAM SET-UP 30 19 274 20 95 21 96 88 ITEM 30 LOCATED AT FRONT HOLES 29 CAM POSITION B 20 29 25 30 REF REF 30mm STROKE 151 113 8 27 61 26 23 121 93 141 98 99 233 1 8 1 144 276 275 273 FEED TRACK POSITION GUIDE BY TERMINAL BODY A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18DEC2012 CHK 18DEC2012 APVD 18DEC2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151434 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F