8-2151446-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151446 -1 DESCRIPTION N 2151446 -2 2151446 -5 SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 N NON-CRIMP HEIGHT ADJUST 2151446 -7 N FINE CRIMP HEIGHT ADJUST E SERVO LATCH PLATE SERVO LATCH PLATE 2151446 -6 7- 2151446 -7 PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST N CONVERT TO 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - - - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2151446 -5 8- 2151446 -4 5-18022-5 8- 2151446 -5 8- 2151446 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 0.86 mm [.034] APPLICATOR INSTRUCTIONS 408-10389 - - - - - - - 455053-2 - 455053-2 - 2168400-6 2168400-6 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2119799-1 - 2063440-1 - - - - - - - 8 - - - - - - - TYPE 13 - HIROSE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 1.20-1.90 mm [.047-.075 IN] C TERMINAL APPLICATION SPECIFICATION TAD-P-0506 Rev A - TERMINALS APPLIED TE TERMINAL 286508-1 C1__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 0.65-1.00 mm [.026-.039 IN] - - - - 6 13 HIROSE TERMINAL DF132630SCF C1__DWG_PN_1_0 - HIROSE CRIMP SPECIFICATION RECEPTACLE TERMINAL NAME: C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 286508-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - - HIROSE TERMINAL DF132630SCFA - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 26 AWG 28 AWG 30 AWG B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.50+/-0.02 [.0196+/-.0008] 0.48+/-0.02 [.0189+/-.0008] 0.47+/-0.02 [.0185+/-.0008] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.7 6.9 7.0 - 2836687 9 6 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 10 11 A 12 13 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 - 2151446 2151446 2151446 2151446 - -4 -4 -5 -6 12 7 - - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - W1__FA_SETTING_2 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - W1__FA_SETTING_1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 66 P LTR 2063440-1 F F 0.91 mm [.036] REVISIONS PART NUMBERS REQUIRED - APPLICATOR DATA 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST N LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 6 - 2 1 1 1 1 1 1 1 1 - -77 -7 2 1 1 1 1 1 1 1 2 - -6 2 1 1 1 1 1 1 1 1 2 - -5 2 1 1 1 1 1 1 1 1 1 1 1 - -2 2 1 1 1 1 1 1 1 1 1 -1 1-2079383-0 2-1633764-2 2119957-2 8-21084-0 2119640-1 1803259-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-5 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 PART NO SCR, BHSC, RoHS (M3 X 6) HOLD DOWN, TERMINAL APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY DESCRIPTION 2 1-2079383-0 1 2-1633764-2 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 1803259 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-5 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 262 261 260 252 250 249 248 247 246 245 244 243 242 241 240 239 ITEM NO 11 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 REF 1 1 1 2 1 1 1 1 1 2 1 2 1 3 2 1 4 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 - - 1 1 1 1 1 1 - 1 1 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 2 1 - 4 3 2 1 - 1 3 2 - 2 1 3 1 1 2 1 2 2 1 2 - 1 2 - - 1 1 2 2 1 1 1 - 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 1 1 - 1 2 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MR CT M ECR-17-005221 11APR2017 MZ KZ N ECR-17-014331 27SEP2017 JAH CT N1 ECR-18-000773 17JAN2018 TB GB PART NO - AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, M3 X 8.0 SCR, SKT HD CAP, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER WASHER, SPRG LOCK, REG M3 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 26SEPT2011 CHK 26SEPT2011 APVD 26SEPT2011 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 2119944-1 1 2119955-1 1 1-690438-0 2 4-1655316-4 1 8-1655316-7 1 1-455888-8 1 2119956-1 1 1-2119791-4 1 2119943-1 2 18026-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-8 1 1-1752354-3 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085_PRE_REV_K 1 2119092-1 1 2-1752356-7 2 2079383-5 1 2161328 1 1320908-2 1 2-1901086-0 2 1-22284-0 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-4 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 1803337-7 1 2119757-1 1 2-238011-5 1 1-1803326-0 1 455888-3 1 1803323-8 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 121 117 113 96 95 93 82 71 70 69 68 67 66 63 62 61 60 59 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 27 26 25 24 23 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119740-2 TE Connectivity APPLICATION SPEC - 1 2063440-1 DESCRIPTION PRODUCT SPEC - APVD 24FEB2017 -1 1 DWN ECR-17-002779 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - DATE L 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 2119955-1 1-690438-0 4-1655316-4 8-1655316-7 1-455888-8 2119956-1 1-2119791-4 2119943-1 18026-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-8 1-1752354-3 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 2-1752356-7 2079383-5 2161328-1 1320908-2 2-1901086-0 1-22284-0 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-4 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 1803337-7 2119757-1 2-238011-5 1-1803326-0 455888-3 1803323-8 - - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151446 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV N1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 37 6 62 239 59 PNEUMATIC 250 247 38 246 39 56 2 260 44 7 252 245 35 244 7 249 63 166 242 163 C 136 177 137 2 176 172 2836687 56 SERVO LATCH PLATE D 2 2 2 2 6 1 1 2 3 34 REF 1 4 70 0.8 69 2 175 2 REF 5 41 174 C 0.5 TERMINAL SUPPORT LOCATION 262 133 4 261 135 44 51 33 6 11 50 24 2 66 SERVO FEEDER NOT INCLUDED 213 10 50 19 95 117 REF 18.8 # 0.5 67 A 30 20 REF HOLDDOWN SET-UP B 21 68 9 1 12 96 29 ITEM 30 LOCATED AT FRONT HOLES 241 32 29 REF CAM POSITIONS 13 1 30 REF 11 30mm STROKE 30mm STROKE 113 13 25 27 61 26 121 23 93 46 34 54 8 1 60 54 10 1 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 REF 245 REF 164 A 47 - 52 198 30mm STROKE - - 2 8 82 59 B APVD 243 8 238 A 240 DWN 40 A D 6 DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26SEPT2011 CHK 26SEPT2011 APVD 26SEPT2011 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151446 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV N1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER DESCRIPTION N 2- 2151446 -2 3 2 SET UP GAUGE 2119599-1 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2- 2151446 -5 N FINE CRIMP HEIGHT ADJUST 2- 2151446 -7 N FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT - 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - MECHANICAL FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - 2119951-1 2119949-1 2119951-1 5-18022-5 1338685-1 5-18022-5 2119653-2 8- 2151446 -4 8- 2151446 -5 8- 2151446 -4 5-18022-5 1338685-1 - 5-18022-5 - - - 1901094-3 1338685-1 2119950-1 - 8- 2151446 -5 - 2119949-1 2119799-1 - - 2161326-1 2119641-2 - - - 1901094-3 - 2119653-2 2119641-2 - 455053-2 - 455053-2 - 2168400-6 APPLICATOR INSTRUCTIONS 408-10389 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - 2063440-1 - - - 8 - - - - 7 - - 7 - HIROSE TERMINAL WIRE STRIP LENGTH C TAD-P-0506 Rev A TE TERMINAL 286508-1 DF132630SCF C1__DWG_PN_1_1 - 12 - - - - - - 12 HIROSE TERMINAL C1__DWG_PN_1_0 - 0.65-1.00 mm [.026-.039 IN] - TERMINALS APPLIED - INSULATION DIAMETER RANGE n 1.20-1.90 mm [.047-.075 IN] TERMINAL APPLICATION SPECIFICATION - HIROSE CRIMP SPECIFICATION RECEPTACLE TERMINAL NAME: C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 286508-2 HIROSE TERMINAL C1__DWG_PN_3_1 - C1__DWG_PN_4_0 DF132630SCFA - C1__DWG_PN_4_1 - WIRE SIZE 26 AWG 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.50+/-0.02 [.0196+/-.0008] 0.48+/-0.02 [.0189+/-.0008] 0.47+/-0.02 [.0185+/-.0008] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.7 6.9 7.0 - 6 9 - 2836687 W1__FA_SETTING_1 W1__FA_SETTING_2 - W1__FA_SETTING_3 - 6 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151446 2151446 2151446 2151446 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 TERMINAL LUBRICANT IS RECOMMENDED. 6 - 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1-2079383-0 2-1633764-2 2119782-1 2119640-1 1803259-1 1-22279-3 2119082-5 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 PART NO SCR, BHSC, RoHS (M3 X 6) HOLD DOWN, TERMINAL FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, FLANGED SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION DESCRIPTION 2 1-2079383-0 1 2-1633764-2 1 2119782 1 2119640-1 1 1803259 1 1-22279-3_SIMP 1 2119082-5 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 262 261 251 250 249 246 244 243 242 241 240 239 238 213 198 177 176 11 - 1 - 1 - 1 1 1 - - ITEM NO 1 1 1 1 - 1 1 1 DESCRIPTION DATE SEE SHEET 1 1 - 1 - 1 REF 1 2 1 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 2119955-1 1-690438-0 4-1655316-4 8-1655316-7 1-455888-8 2119956-1 1-2119791-4 2119943-1 18026-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 1-5018030-0 1901681-8 1-1752354-3 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2-1752356-7 2079383-5 2161328-1 1320908-2 2-1901086-0 1-22284-0 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-4 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 1803337-7 2119757-1 2-238011-5 1-1803326-0 455888-3 1803323-8 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 2 1 - 1 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 2 1 2 1 1 2 - 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 2 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, M3 X 8.0 SCR, SKT HD CAP, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER WASHER, SPRG LOCK, REG M3 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 LTR - - - TERMINAL DATA: P - F F 0.86 mm [.034] 66 (QUANTITY 2) TYPE 0.91 mm [.036] A 2063440-1 - SIZE REVISIONS DIST - - APPLICATOR DATA LOC 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE PNEUMATIC SERVO LATCH PLATE E APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST N 7- 2151446 -7 WIRE INSUL 4 20 REVISION 2- 2151446 -1 CRIMP 5 ALL RIGHTS RESERVED. PART NUMBER D 6 DWN 26SEPT2011 CHK 26SEPT2011 APVD 26SEPT2011 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 2119944-1 1 2119955-1 1 1-690438-0 2 4-1655316-4 1 8-1655316-7 1 1-455888-8 1 2119956-1 1 1-2119791-4 1 2119943-1 2 18026-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-8 1 1-1752354-3 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2-1752356-7 2 2079383-5 1 2161328 1 1320908-2 1 2-1901086-0 2 1-22284-0 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-4 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 1803337-7 1 2119757-1 1 2-238011-5 1 1-1803326-0 1 455888-3 1 1803323-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 21045-3 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 117 113 96 95 93 82 71 70 69 68 67 66 63 62 61 59 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 27 26 25 24 23 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1901680-2 DESCRIPTION PRODUCT SPEC - 1 1752353-2 Ocean Side Feed Applicator - DRAWING NO 2151446 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV N1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 62 6 MECHANICAL 40 145 38 A D DATE 246 39 239 7 59 140 152 PNEUMATIC 8 250 D 2 243 166 2 242 63 249 2 244 7 139 56 2 2 6 238 A 8 163 59 136 137 C 2 172 2 56 2 SERVO LATCH PLATE 1 1 176 133 2836687 4 2 3 1 0.8 4 175 70 174 69 5 41 140 REF 51 6 24 A 50 11 2 66 67 A 20 21 96 B 9 1 12 29 ITEM 30 LOCATED AT FRONT HOLES 241 32 13 CAM POSITIONS 1 11 30 REF 29 REF 11 30mm STROKE 30mm STROKE 142 REF HOLDDOWN SET-UP 19 68 117 REF 50 213 10 95 SERVO FEEDER NOT INCLUDED 18.8 # 0.5 164 30 C TERMINAL SUPPORT LOCATION 261 33 REF 0.5 262 135 198 30mm STROKE 34 52 240 B 82 177 REF 151 10 113 48 12 25 27 61 26 121 23 93 141 34 143 8 1 144 1 143 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26SEPT2011 CHK 26SEPT2011 APVD 26SEPT2011 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151446 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV N1