8-2151447-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2151447 -2 N FINE CRIMP HEIGHT ADJUST 7-2151447-2 N PNEUMATIC AND CRIMP TOOLING KIT 7- 2151447 -7 K CRIMP TOOLING KIT REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC DESCRIPTION DATE DWN APVD K ECR-17-012613 29AUG2017 MZ CT L ECR-18-000695 16JAN2018 JAH TE M ECR-18-008541 04JUN2018 MEH TE N ECR-20-015623 04NOV2020 FJ TE PNEUMATIC - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 0.66 mm [.026] 0.64 mm [.025] APPLICATOR INSTRUCTIONS 408-35042 HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION 1.0mm CONTACT PITCH CONNECTOR TERMINAL NAME: WIRE STRIP LENGTH 1.20-1.90 mm [.047-.075 IN] C TERMINAL APPLICATION SPECIFICATION HIROSE Rev 1 - TERMINALS APPLIED TE TERMINAL 1949752-1 n 5 C1__DWG_PN_1_1 0.50-0.60 mm [.020-.024 IN] - - - - 6 HIROSE TERMINAL DF19A-2830-SCFA C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 1 - HIROSE TERMINAL 1 - C1__DWG_PN_4_0 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.54+/-0.02 [.021+/-.001] 0.50+/-0.02 [.020+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.6 7.9 - 4 1 1 1 1 1 1 1 1 2 1 - - - - 1 - 1 1 1 2 - A 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 2 - - 1 2 - 1 1 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - - 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 6 4 1 - - 1 4 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - 5 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 2 - 3 1 1 - B 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 W1__FA_SETTING_2 REF 1 - W1__FA_SETTING_1 1 REF - 4 1 1 - WIRE SIZE 1 1 - 6 1 1 - 3 C1__DWG_PN_2_1 2119641-1 2119082-1 2079764-1 2119083-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 1-455888-8 1803607-3 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 18023-9 1803583-9 1803515-1 1803602-1 2-1752356-5 2079383-5 2-2844962-1 2844992-1 1-2119791-8 1320928-6 2168083-2 1-18028-2 2119533-4 3-22280-3 1-356885-5 2119805-1 1803095-6 1803337-5 1-2119757-8 2-238011-3 1803559-2 1803323-3 1 1 - - 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE DEPRESSOR, WIRE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM PART NO DWN 15NOV2011 CHK 16NOV2011 APVD 16NOV2011 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 1-455888-8 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 2-1752356-5 2 2079383-5 2 2-2844962-1 1 2844992-1 1 1-2119791-8 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533-4 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1803337-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-8 1 2-238011-3 1 1803559-2 .. 1 ITEM_2 1 1803323-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 248 244 243 242 238 164 113 99 98 82 71 69 67 66 60 59 56 54 49 46 44 41 34 33 30 29 28 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151447 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV N C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE PNEUMATIC D D A 44 2 238 244 59 243 242 SEE DETAIL A 3 8 56 82 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) C 1 REF 34 REF 1 C 0 3 1 4 TERMINAL SUPPORT LOCATION 28 DETAIL A 69 5 41 44 44.99 2 67 A 24 0.05 66 164 33 RAM SET-UP 19 B B 20 30 21 29 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 29 CAM POSITION 30mm STROKE 6 REF 113 46 98 99 34 54 8 1 60 54 10 1 20 30 REF REF 11 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15NOV2011 CHK 16NOV2011 APVD 16NOV2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151447 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV N 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151447 -2 N FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2151447 -7 K CRIMP TOOLING KIT - REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 0.66 mm [.026] 0.64 mm [.025] APPLICATOR INSTRUCTIONS 408-35042 HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION 1.0mm CONTACT PITCH CONNECTOR TERMINAL NAME: WIRE STRIP LENGTH 1.20-1.90 mm [.047-.075 IN] C TERMINAL APPLICATION SPECIFICATION 1949752-1 HIROSE Rev 1 - TERMINALS APPLIED TE TERMINAL n 5 DF19A-2830-SCFA C1__DWG_PN_1_1 0.50-0.60 mm [.020-.024 IN] - - - - 6 HIROSE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 HIROSE TERMINAL - C1__DWG_PN_4_0 1 - 3 C1__DWG_PN_2_1 1 - 1 - REF - WIRE SIZE 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.54+/-0.02 [.021+/-.001] 0.50+/-0.02 [.020+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.6 7.9 1 - 4 1 - 4 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 6 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 1 B 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - RECOMMENDED SPARE PARTS 1 - 1 - 2 - 2 - 1 - 1 - 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. - 6 TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 - 2 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 - 1 1 1 1 1 - - - - - 1 1 1 1 1 1 1 - A 2119082-1 2079764-1 2119083-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 1-455888-8 1803607-3 2119943-1 2119740-1 2168078-1 5-18022-5 1338685-1 18023-9 1803602-1 2-1752356-5 2079383-5 2-2844962-1 2844992-1 1-2119791-8 1320928-6 2168083-2 1-18028-2 2119533-4 3-22280-3 1-356885-5 2119805-1 1803095-6 1803337-5 1-2119757-8 2-238011-3 1803559-2 1803323-3 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE DEPRESSOR, WIRE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 15NOV2011 CHK 16NOV2011 APVD 16NOV2011 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 1-455888-8 1 1803607_3 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 1 18023-9 1 1803602-1 1 2-1752356-5 2 2079383-5 2 2-2844962-1 1 2844992-1 1 1-2119791-8 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533-4 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1803337-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-8 1 2-238011-3 1 1803559-2 .. 1 ITEM_2 1 1803323-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 238 164 151 144 143 141 140 113 99 98 82 71 69 67 66 59 56 49 41 34 33 30 29 28 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-1 Ocean Side Feed Applicator - DRAWING NO 2151447 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV N C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE PNEUMATIC D 140 A 238 D 2 244 243 59 242 3 SEE DETAIL A REF 8 56 34 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) REF 0 82 1 C TERMINAL SUPPORT LOCATION C 1 DETAIL A 3 1 4 28 69 140 5 35.96 41 REF 0.05 66 164 2 33 A 24 B RAM SET-UP 67 19 B 20 30 9 21 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 CAM POSITION 11 30 REF REF 29 30mm STROKE 151 6 113 141 98 99 34 143 8 1 144 143 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 20 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 15NOV2011 CHK 16NOV2011 APVD 16NOV2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151447 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV N