8-2151458-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 PART NUMBER REVISION 2151458 -1 DESCRIPTION C FINE CRIMP HEIGHT ADJUST C 2151458 -5 SUPERSEDED BY 5-2266953-1 MECHANICAL D FINE CRIMP HEIGHT ADJUST C PNEUMATIC - C NON-CRIMP HEIGHT ADJUST 2151458 -7 C FINE CRIMP HEIGHT ADJUST B 4 CRIMP TOOLING KIT - OBSOLETE 4 SERVO LATCH PLATE 12 NONE 6 SUPERSEDED BY 5-2266953-2 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2151458 -6 7- 2151458 -7 - OBSOLETE - OBSOLETE - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE - F O 2.64 mm [.104] 4.04 mm [.159] APPLICATOR INSTRUCTIONS 408-10389 - - - KOSTAL TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 4.00-4.60 mm [.157-.181 IN] C TERMINAL APPLICATION SPECIFICATION DOC00074173 Rev 06 - WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL 1572792-1 1572792-2 1572792-3 2209983-1 WIRE SIZE 2.50mm2 14 AWG 1.50mm2 16 AWG KOSTAL TERMINAL 2 21 40 49207 0 C1__DWG_PN_1_0 C1__DWG_PN_1_1 2 21 24 49207 0 C1__DWG_PN_1_2 2 21 25 49207 0 2 21 40 49207 0 C1__DWG_PN_1_3 C1__DWG_PN_1_4 13 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE SEAL 1572798-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 2113568-1 2209985-1 TE SEAL C1__DWG_PN_3_3 C1__DWG_PN_3_4 1949110-1 C1__DWG_PN_3_5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.75+/-0.03 [.069+/-.001] 1.57+/-0.03 [.062+/-.001] 1.47+/-0.03 [.058+/-.001] 1.39+/-0.03 [.055+/-.001] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY KOSTAL SEAL 1 08 00 44452 3 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 1.7 - 2.1mm C1__DWG_PN_4_2 2.2 - 3.0mm C1__DWG_PN_4_3 4 - INSULATION DIAMETER RANGE - 13 - - - - - TERMINALS APPLIED TE TERMINAL 2113108-1 2113108-2 2113108-3 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 KOSTAL TERMINAL 1 01 40 49915 0 1 01 24 49915 0 1 01 25 49915 0 TE SEAL 1572798-1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 2113568-1 C2__DWG_PN_2_2 10030681 C2__DWG_PN_3_2 2209985-1 TE SEAL C2__DWG_PN_2_3 KOSTAL SEAL 1 08 00 44452 3 C2__DWG_PN_3_3 C2__DWG_PN_3_4 1949110-1 C2__DWG_PN_3_5 13 C2__DWG_PN_4_0 C2__DWG_PN_4_1 C2__DWG_PN_4_2 1 08 00 44452 3 LEAR/GHW SEAL 14448.627.621 - C2__DWG_PN_4_3 6 CABLE DIAMETER 2.2 - 3.0mm 1.7 - 2.1mm 14 2.2 - 3.0mm 1.7 - 2.1mm - W1__FA_SETTING_3 11.8 - W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 2151458 2151458 2151458 2151458 6 7 -4 -4 -5 -6 7 8 9 10 11 A 12 13 14 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 7 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 15. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - W1__FA_SETTING_2 11.0 - - W1__FA_SETTING_1 10.0 - - C2__DWG_PN_4_4 C2__DWG_PN_4_5 - 9 8.1 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 1.7 - 2.1mm C1__DWG_PN_4_5 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B DOC00074173 Rev 06 C1__DWG_PN_4_4 14448.627.621 W1__DWG_CRIMP_HT_1 2.2 - 3.0mm C1__DWG_PN_4_1 1 08 00 44452 3 LEAR/GHW SEAL CRIMP HEIGHT REFERENCE SETTING CABLE DIAMETER C1__DWG_PN_4_0 10030681 C1__DWG_PN_3_2 n 4.00-4.60 mm [.157-.181 IN] 13 - KOSTAL CRIMP SPECIFICATION SLK 2.8 TAB TERMINAL NAME: INSULATION DIAMETER RANGE - KOSTAL TERMINAL TERMINAL DATA: KOSTAL CRIMP SPECIFICATION SLK 2.8 RECEPTACLE TERMINAL NAME: REVISIONS DIST A 66 P LTR FEED TYPE - 2151458 -2 LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 1 4.05 . 1 1 1 - -77 -7 1 1 -6 1 1 1 - -5 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 -1 PART NO 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 260 252 250 249 248 247 246 245 ITEM NO 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 - - - - - - 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 2 1 1 - - - 1 - - 1 - 1 REF REF 1 - 1 1 - 1 1 REF REF 1 - 1 1 1 1 - 1 - 2 1 2 - 2 1 - 1 3 1 3 1 - 1 - 1 1 1 - 1 - 4 1 4 2 4 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - - - - 1 - 1 - 1 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: TE B ECR-16-002998 29FEB2016 JH GB C ECR-16-015146 26OCT2016 YY TE C1 ECR-18-012781 11AUG2018 TB TE 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 28-Oct-13 CHK 28-Oct-13 APVD 28-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-2 1 455888-3 1 240792-1 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1803055-6 1 2-240641-9 .. 1 ITEM_6 1 2-2119781-4 1 238011-4 1 2-2119784-9 1 1-455888-3 1 9-1633305-1 244 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 25 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH JH PART NO 1 APVD 29SEP2015 -1 1 DWN ECR-15-014299 1 1 DATE A2 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-2 455888-3 240792-1 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1803055-6 2-240641-9 2-2119781-4 238011-4 2-2119784-9 1-455888-3 9-1633305-1 1 REF REF REF REF THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151458 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D PNEUMATIC 250 2 249 53 A 247 246 44 7 252 245 35 244 63 166 50 8 242 82 1 136 SERVO LATCH PLATE 4 2 6 5.6 135 2 6 164 3 1 4 TERMINAL SUPPORT LOCATION 28 5 41 175 66 180 2 11 67 213 33 57 14 19.0 # 0.5 A 24 SERVO FEEDER NOT INCLUDED B 10 117 REF HOLD DOWN SET-UP 30 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 25 241 CAM POSITIONS 13 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 47 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 REF 174 182 A 30mm STROKE 0.5 181 198 B SHEAR DEPRESSOR DETAIL 2 176 2 133 14 2 177 51 57 REF 2 C 52 56 240 REF 1.8 34 REF 2 172 2 1 137 C 2 8 7 59 D 243 238 163 - REF 5 260 7 - 62 39 56 APVD 37 38 59 DWN - 40 239 DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 28-Oct-13 CHK 28-Oct-13 APVD 28-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151458 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151458 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 2- 2151458 -2 D 6 C FINE CRIMP HEIGHT ADJUST 2- 2151458 -5 C FINE CRIMP HEIGHT ADJUST 2- 2151458 -7 C FINE CRIMP HEIGHT ADJUST NONE 7- 2151458 -7 B CRIMP TOOLING KIT OBSOLETE - 6 - OBSOLETE - 4 OBSOLETE - OBSOLETE - - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE - F O 2.64 mm [.104] 4.04 mm [.159] APPLICATOR INSTRUCTIONS 408-10389 - - - 7 - KOSTAL TERMINAL TERMINAL DATA: SLK 2.8 RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 4.00-4.60 mm [.157-.181 IN] C TERMINAL APPLICATION SPECIFICATION - WIRE STRIP LENGTH - TERMINAL APPLICATION SPECIFICATION - - 1572792-1 1572792-2 1572792-3 2209983-1 WIRE SIZE 2.50mm2 14 AWG 1.50mm2 16 AWG KOSTAL TERMINAL C1__DWG_PN_1_0 - 2 21 40 49207 0 2 21 24 49207 0 C1__DWG_PN_1_1 C1__DWG_PN_1_2 2 21 25 49207 0 C1__DWG_PN_1_3 2 21 40 49207 0 C1__DWG_PN_1_4 12 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE SEAL C1__DWG_PN_3_0 1572798-1 2113568-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 2209985-1 C1__DWG_PN_3_3 TE SEAL 1949110-1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.75+/-0.03 [.069+/-.001] 1.57+/-0.03 [.062+/-.001] 1.47+/-0.03 [.058+/-.001] 1.39+/-0.03 [.055+/-.001] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY KOSTAL SEAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 11.0 11.8 1.7 - 2.1mm C1__DWG_PN_4_2 2.2 - 3.0mm C1__DWG_PN_4_3 LEAR/GHW SEAL 14448.627.621 10.0 2.2 - 3.0mm C1__DWG_PN_4_1 1 08 00 44452 3 8.1 CABLE DIAMETER C1__DWG_PN_4_0 1 08 00 44452 3 10030681 CRIMP HEIGHT REFERENCE SETTING n 4.00-4.60 mm [.157-.181 IN] TERMINALS APPLIED TE TERMINAL B DOC00074173 Rev 06 C1__DWG_PN_4_4 1.7 - 2.1mm C1__DWG_PN_4_5 - KOSTAL CRIMP SPECIFICATION SLK 2.8 TAB TERMINAL NAME: INSULATION DIAMETER RANGE 12 KOSTAL TERMINAL TERMINAL DATA: KOSTAL CRIMP SPECIFICATION DOC00074173 Rev 06 - INSULATION DIAMETER RANGE 12 - - - - - TE TERMINAL 2113108-1 2113108-2 2113108-3 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 KOSTAL TERMINAL 1 01 40 49915 0 1 01 24 49915 0 1 01 25 49915 0 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 - - - TERMINALS APPLIED C2__DWG_PN_1_0 - 7 TE SEAL KOSTAL SEAL C2__DWG_PN_3_0 1572798-1 2113568-1 1 08 00 44452 3 10030681 C2__DWG_PN_3_1 C2__DWG_PN_3_2 2209985-1 1 08 00 44452 3 C2__DWG_PN_3_3 TE SEAL 1949110-1 LEAR/GHW SEAL 14448.627.621 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_4_0 C2__DWG_PN_4_1 C2__DWG_PN_4_2 C2__DWG_PN_4_3 12 - 2.2 - 3.0mm - 2.2 - 3.0mm - 1.7 - 2.1mm - CABLE DIAMETER - 1.7 - 2.1mm - C2__DWG_PN_4_4 C2__DWG_PN_4_5 - 9 6 - 13 - - W1__FA_SETTING_1 W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151458 -4 2151458 -4 2151458 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 10 11 A 12 13 - 1 1 - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-3 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-3 1 2079764 251 250 249 246 244 243 - A 66 1 1 1 1 - 1 1 1 1 - 1 2 - - - - - - - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 2 1 REF 1 P LTR - - 1 1 1 - 1 - 1 1 1 1 1 1 4 1 4 - 4 - 1 - 1 1 1 1 1 1 1 - 1 - - 1 - - 1 REF - - 1 1 - 1 - 1 REF 1 - 1 1 1 1 1 1 - 2 1 2 1 2 1 3 1 3 - 3 - 1 1 1 - 1 - 2 1 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 3 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DWN 28-Oct-13 CHK 28-Oct-13 APVD 28-Oct-13 G.BAILEY M.CLIFFORD WEIGHT 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-2 1 455888-3 1 240792-1 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1803055-6 1 2-240641-9 .. 1 ITEM_6 1 2-2119781-4 1 238011-4 1 2-2119784-9 1 1-455888-3 1 9-1633305-1 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 25 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 TE Connectivity SIZE - - 1 2119083 DESCRIPTION - - APVD - RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM APPLICATION SPEC - DWN - PART NO R.KNEPPER DATE SEE SHEET 1 PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DESCRIPTION 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-2 455888-3 240792-1 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1803055-6 2-240641-9 2-2119781-4 238011-4 2-2119784-9 1-455888-3 9-1633305-1 1 REF REF REF THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. AMP 4805 REV 31MAR2000 - 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 14. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 7 REVISIONS DIST - PNEUMATIC SERVO LATCH PLATE LOC 1 Ocean Side Feed Applicator - DRAWING NO 2151458 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 250 8 53 2 D REF 1.8 2 13 166 2 163 5.6 7 34 82 136 1 137 52 172 56 51 2 SERVO LATCH PLATE 2 4 2 4 5 41 175 182 66 2 6 180 57 67 11 33 SERVO FEEDER NOT INCLUDED 1 174 198 13 19.0 # 0.5 213 A 24 3 C 28 181 164 REF TERMINAL SUPPORT LOCATION 176 135 A 1 177 2 133 0.5 REF 8 59 C REF 6 63 50 57 243 242 238 240 2 REF SHEAR DEPRESSOR DETAIL 249 A 5 2 244 7 139 PNEUMATIC B DWN 251 MECHANICAL D DATE 10 HOLD DOWN SET-UP 30 9 117 REF B 1 12 29 241 25 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE 29 REF 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 28-Oct-13 CHK 28-Oct-13 APVD 28-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151458 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1