7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
PART
NUMBER
REVISION
D
FINE CRIMP HEIGHT ADJUST
3- 2151477 -2
L
FINE CRIMP HEIGHT ADJUST
5-2151477-1
L
SEAL STRIPPER CRIMPER
TERMINATING UNIT
5-2151477-2
L
7-2151477-1
L
L
7- 2151477 -7
A
2
A
MECHANICAL AND CRIMP
TOOLING KIT
-
-
3
-
F
O
-
WIRE STRIP LENGTH
3.30-3.90 mm [.130-.154 IN]
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
1718760-1
1718760-3
WIRE
SIZE
TE CRIMP SPECIFICATION
n
114-18464
-
TERMINALS APPLIED
C1__DWG_PN_1_1
WIRE STRIP LENGTH
5
-
-
-
3.30-3.90 mm [.130-.154 IN]
TERMINAL
APPLICATION
SPECIFICATION
C1__DWG_PN_2_1
TE SEAL
967067-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE SEAL
963142-2
TE TERMINAL
2141116-1
C1__DWG_PN_4_0
C1__DWG_PN_4_1
2141116-3
C1__DWG_PN_1_2
0.75mm2
20 AWG OR 0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
-
TERMINALS APPLIED
C1__DWG_PN_2_0
1.05+/-0.03 [.041+/-.001]
0.93+/-0.03 [.037+/-.001]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
5.9
7.2
WIRE
SIZE
W1__FA_SETTING_1
W1__FA_SETTING_2
0.75mm2
20 AWG OR 0.50mm2
n
114-18464
C2__DWG_PN_1_1
-
WIRE STRIP LENGTH
-
C2__DWG_PN_2_0
TERMINAL
APPLICATION
SPECIFICATION
-
C2__DWG_PN_2_1
TE SEAL
967067-1
C2__DWG_PN_3_0
C2__DWG_PN_3_1
TE SEAL
963142-2
C2__DWG_PN_4_0
C2__DWG_PN_4_1
C2__DWG_PN_1_2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
0.98+/-0.03 [.039+/-.001]
0.93+/-0.03 [.037+/-.001]
W1__DWG_CRIMP_HT_2
6.8
7.2
-
TERMINALS APPLIED
TE TERMINAL
1718760-1
W1__FA_SETTING_1
W1__FA_SETTING_2
0.61mm2
-
-
-
TE TERMINAL
1718760-2
C1__DWG_PN_1_1
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1718760-3
C1__DWG_PN_3_0
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
0.99+/-0.03 [.039+/-.001]
TE SEAL
967067-1
-
C1__DWG_PN_4_0
6
C1__DWG_PN_4_1
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
0.99+/-0.03 [.039+/-.001]
6.7
2
B
3
4
5
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
-
6.7
-
967067-1
963142-2
1718760-3
6
7
-
1.4-2.1mm
-
0.9-1.3mm
1
1.4-1.9mm
8
9
REQUIREMENT.
THIS
A TE
ACCORDING TO
10. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
AMP 4805 REV 31MAR2000
-
1
1
-
SPECIFIC
1
1
1
1
-
-
-
-
-
-
-
1
-
1
1
1
1
1
1
1
1
-
1
1
-
-
-
-
-
-
-
-
-
-
-
-
-
REF
1
-
REF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
4
4
2
2
1
1
1
1
1
1
1
2
-
1
-
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
-
-
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
1
-
-
1
1
1
1
1
1
1
1
1
-
-
-
1
-
-
-
-
-
-
-
-
-
-
-
-
-
REF
1
1
-
DWN
APVD
K
ECR-19-005438
04APR2019
LG
TE
L
ECR-22-125942
06JAN2022
RK
JH
L1
ECR-22-149365
15AUG2022
FZ
YY
L2
ECR-22-150515
25AUG2022
ROY
TLE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
4
4
2
2
1
1
1
1
1
1
-
1
-
-
-
-
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
1
1803515-3
2-1803583-1
2844950-1
2119641-1
2119082-4
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
4-1722335-3
1-5018030-0
2-1752354-0
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119791-5
2119943-1
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-6
2079383-5
2-2844962-8
2844992-1
455888-3
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
7-1333201-4
5-240641-0
2-2119781-4
238011-4
1633965-1
455888-3
1-456402-7
-1
PART NO
1
1
1
1
1
-
REF REF
-77 -72 -71 -52 -51 -32 -2
THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248.
TERMINAL LUBRICANT IS RECOMMENDED.
-
1
1
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
A
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
-
-
n
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
-
-
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
INS.
-
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SEAL P/N
-
W1__FA_SETTING_1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
RECOMMENDED SPARE PARTS
-
8
1
-
9
C1__DWG_PN_1_0
20 AWG (19 / 0.203 mm)
-
5
-
INSULATION DIAMETER RANGE
7
WIRE
SIZE
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
n
3.30-3.90 mm [.130-.154 IN]
-
9
TE CRIMP SPECIFICATION
TAB CONTACT 1.2MM
TERMINAL NAME:
INSULATION DIAMETER RANGE
5
TE TERMINAL
TERMINAL DATA:
9
TE TERMINAL
2208328-3
C2__DWG_PN_1_0
-
TE CRIMP SPECIFICATION
TAB CONTACT 1.2MM
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
9
TE TERMINAL
1718760-2
C1__DWG_PN_1_0
-
TAB CONTACT 1.2MM
TERMINAL NAME:
-
TE TERMINAL
TERMINAL DATA:
C
3
TYPE
APPLICATOR INSTRUCTIONS
408-35042
DATE
D
PNEUMATIC
CRIMP TOOLING KIT
3.18 mm [.125]
DESCRIPTION
MECHANICAL
PNEUMATIC AND CRIMP
TOOLING KIT
1.40 mm [.055]
LTR
PNEUMATIC
-
WIRE
INSUL
P
MECHANICAL
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SIZE
66
PNEUMATIC
DOUBLE ACTING
8
PNEUMATIC
WITH SENSORS
8
CRIMP
REVISIONS
DIST
MECHANICAL
FINE CRIMP HEIGHT ADJUST
APPLICATOR DATA
1
FEED TYPE
L
7-2151477-2
3
LOC
DESCRIPTION
L
4
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
2151477 -1
2151477 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
AIR FEED MODULE
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
02APR2012
CHK
02APR2012
APVD
02APR2012
BOB HIGMAN
T.ELBIN
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119641-1
1
2119082-4
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
2-1752354-0
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119791-5
1
2119943-1
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
985575-3
1
1338685-1
4
2168083-3
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-6
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-3
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
7-1333201-4
1
5-240641-0
..
1
ITEM_6
1
2-2119781-4
1
238011-4
1
1633965-1
1
455888-3
1
1-456402-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2844950-1
293
292
290
248
244
243
242
241
239
238
182
181
180
177
176
175
174
164
113
99
98
82
71
70
69
67
66
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1803583-1
DESCRIPTION
PRODUCT SPEC
-
1
1803515-3
Ocean Side Feed
Applicator
-
DRAWING NO
2151477
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
L2
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
A
DESCRIPTION
SEE SHEET 1
DWN
APVD
-
-
-
239
59
D
DATE
REF
5
D
56
PNEUMATIC
1.4 REF
44
293
2
57 REF
6
A
SHEAR DEPRESSOR DETAIL
244
238
53
243
59
242
50
7
SEE DETAIL A
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
3
8
177
82
1
1
56
C
2
70
3.8
REF
0.5
34 REF
69
2
3
52
C
1
4
51
TERMINAL SUPPORT LOCATION
28
5
41
2 176
2
DETAIL A
2
174
44.99
175
44 293
0.05
181
15.4
REF
0.5
182
164
180
66
180
67
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
B
3
2
33
A
24
A
290
59
57
19
30
20
29
21
RAM AND HOLD-DOWN SET-UP
6
B
9
1
ITEM 30 LOCATED AT
REAR HOLES
12
SEE DETAIL A
241
56
30mm STROKE
13
CAM POSITIONS
30 REF
29 REF
1
11
30mm STROKE
30mm STROKE
47
20
113
9
46
292
98
99
34
54
8
1
60
54
10
1
248
48
REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02APR2012
CHK
02APR2012
APVD
02APR2012
BOB HIGMAN
T.ELBIN
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151477
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
L2
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2151477 -1
L
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2151477 -2
L
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
4- 2151477 -2
L
FINE CRIMP HEIGHT ADJUST
7- 2151477 -7
A
CRIMP TOOLING KIT
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
DOUBLE ACTING
PNEUMATIC
8
WITH SENSORS
-
D
D
-
1
-
1
3
CRIMP
WIRE
INSUL
C
SIZE
APPLICATOR INSTRUCTIONS
408-35042
8
TE TERMINAL
TAB CONTACT 1.2MM
WIRE STRIP LENGTH
3.30-3.90 mm [.130-.154 IN]
TERMINAL
APPLICATION
SPECIFICATION
1718760-1
1718760-3
WIRE
SIZE
n
114-18464
-
TERMINALS APPLIED
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL
APPLICATION
SPECIFICATION
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
C1__DWG_PN_3_0
967067-1
C1__DWG_PN_3_1
TE SEAL
963142-2
C1__DWG_PN_4_1
20 AWG OR 0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.05+/-0.03 [.041+/-.001]
0.93+/-0.03 [.037+/-.001]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
5.9
7.2
C2__DWG_PN_1_1
WIRE
SIZE
W1__FA_SETTING_1
W1__FA_SETTING_2
0.75mm2
-
WIRE STRIP LENGTH
-
C2__DWG_PN_2_0
TERMINAL
APPLICATION
SPECIFICATION
-
C2__DWG_PN_2_1
TE SEAL
967067-1
C2__DWG_PN_3_0
C2__DWG_PN_3_1
TE SEAL
963142-2
W1__DWG_WGAUGE_1
20 AWG OR 0.50mm2
W1__DWG_WGAUGE_2
0.98+/-0.03 [.039+/-.001]
0.93+/-0.03 [.037+/-.001]
W1__DWG_CRIMP_HT_2
6.8
TE TERMINAL
1718760-1
C2__DWG_PN_4_1
-
9
TE TERMINAL
1718760-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
20 AWG (19 / 0.203 mm)
0.61mm2
W1__FA_SETTING_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TE TERMINAL
1718760-3
0.99+/-0.03 [.039+/-.001]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE SEAL
967067-1
6
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.7
6.7
0.99+/-0.03 [.039+/-.001]
8
B
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
1
n
967067-1
1.4-2.1mm
1718760-3
1.4-1.9mm
963142-2
7
INS.
ENTRY LEVEL APPLICATOR
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
REQUIREMENT.
THIS
A TE
ACCORDING TO
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
A
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
8
9
THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151.
TERMINAL LUBRICANT IS RECOMMENDED.
10. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
AMP 4805 REV 31MAR2000
PART
NUMBER
8-2151477-1
8-2151477-2
9-2151477-1
9-2151477-2
ITEM
ITEM DESCRIPTION
2151477-1
1
WIRE CRIMPER
2151477-2
2-2151477-1
2-2151477-2
3
46
141
INSULATION CRIMPER
BASIC SUB -ASSEMBLY
BASIC SUB -ASSEMBLY
LUBRICATOR
-
1
1
1
ITEM SUBSTITUTION LIST
SAME AS
1
SUBSTITUTE
PART NUMBER
1-1803530-7
1803624-1
1803940-9
1-1803940-0
DELETE
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
-
1
1
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
0.9-1.3mm
1
1
2
-
1
1
1
-
1
1
1
-
2
1
1
-
2
2
1
-
1
2
2
-
1
1
2
-
1
1
1
-
2
-
1
-
1
1
-
-
1
1
-
-
1
1
1
-
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
SEAL P/N
6
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
2
1
1
-
1
2
1
-
W1__FA_SETTING_1
1
1
2
-
1
1
1
-
1
1
1
-
C1__DWG_PN_4_1
1
1
1
-
C1__DWG_PN_4_0
1
1
1
-
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
-
-
-
WIRE
SIZE
W1__FA_SETTING_1
7.2
5
1
1
1
-
C2__DWG_PN_4_0
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7
TERMINALS APPLIED
C2__DWG_PN_1_2
CRIMP HEIGHT
mm [INCH]
n
3.30-3.90 mm [.130-.154 IN]
-
INSULATION DIAMETER RANGE
4
-
1
-
1
4
-
-
-
1
4
9
1
1
-
TE CRIMP SPECIFICATION
TAB CONTACT 1.2MM
TERMINAL NAME:
INSULATION DIAMETER RANGE
5
TE TERMINAL
TERMINAL DATA:
9
TE TERMINAL
2208328-3
C2__DWG_PN_1_0
2141116-3
C1__DWG_PN_1_2
0.75mm2
-
TE TERMINAL
2141116-1
C1__DWG_PN_4_0
n
114-18464
TERMINALS APPLIED
9
1718760-2
C1__DWG_PN_1_1
3.30-3.90 mm [.130-.154 IN]
-
-
TE TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
5
TE CRIMP SPECIFICATION
TAB CONTACT 1.2MM
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
-
REF REF
-
-
1
1
REF
-
1
-
-
-
1
1
-
-
1
1
1
-
F
O
3.18 mm [.125]
TERMINAL NAME:
-
1
1
1
-
TYPE
1.40 mm [.055]
TERMINAL DATA:
-
2844950-1
2119082-4
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119791-5
2119943-1
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1752356-6
2079383-5
2-2844962-8
2844992-1
455888-3
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
7-1333201-4
5-240641-0
2-2119781-4
238011-4
1633965-1
455888-3
1-456402-7
-
1
1
-
APPLICATOR DATA
-
1
1
1
1
1
1
1
1
1
PART NO
-77 -42 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
SPECIFIC
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
AIR FEED MODULE
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
02APR2012
CHK
02APR2012
APVD
02APR2012
BOB HIGMAN
T.ELBIN
M.CLIFFORD
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119791-5
1
2119943-1
1
2119740-1
2
2168078-1
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1803602-1
1
1752356-6
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-3
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
7-1333201-4
1
5-240641-0
..
1
ITEM_6
1
2-2119781-4
1
238011-4
1
1633965-1
1
455888-3
1
1-456402-7
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079764_APP
290
244
243
242
241
239
238
164
151
144
143
142
141
140
113
99
98
82
71
70
69
67
66
59
57
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119082-4
DESCRIPTION
PRODUCT SPEC
-
1
2844950-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151477
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
L2
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
FEED TYPE
MECHANICAL
REVISIONS
DIST
66
P
LTR
DESCRIPTION
PNEUMATIC
DATE
SEE SHEET 1
-
A
D
1
DWN
APVD
-
-
-
239
REF
5
59
D
1.4 REF
56
57
140
REF
6
2
SHEAR DEPRESSOR DETAIL
A
244
144
238
243
59
50
242
7
3.8
REF
8
0.5
3
2
34
REF
SEE DETAIL A
56
C
82
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
TERMINAL SUPPORT LOCATION
1
1
C
70
69
2
52
3
1
51
4
28
5
41
DETAIL A
35.96
164
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
66
67
24
59
RAM SET-UP
19
A
57
20
30
9
21
29
6
B
1
12
241
SEE DETAIL A
13
56
ITEM 30 LOCATED AT
REAR HOLES
1
30
30mm STROKE
30mm STROKE
142
REF
REF
29
CAM POSITIONS
30mm STROKE
0.00
33
290
A
B
2
140
113
151
9
141
98
99
34
143
8
1
144
143
10
1
20
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
MECHANICAL
PRE FEED
49
AIR FEED
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02APR2012
CHK
02APR2012
APVD
02APR2012
BOB HIGMAN
T.ELBIN
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151477
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
L2