8-2151477-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D FINE CRIMP HEIGHT ADJUST 3- 2151477 -2 L FINE CRIMP HEIGHT ADJUST 5-2151477-1 L SEAL STRIPPER CRIMPER TERMINATING UNIT 5-2151477-2 L 7-2151477-1 L L 7- 2151477 -7 A 2 A MECHANICAL AND CRIMP TOOLING KIT - - 3 - F O - WIRE STRIP LENGTH 3.30-3.90 mm [.130-.154 IN] TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1718760-1 1718760-3 WIRE SIZE TE CRIMP SPECIFICATION n 114-18464 - TERMINALS APPLIED C1__DWG_PN_1_1 WIRE STRIP LENGTH 5 - - - 3.30-3.90 mm [.130-.154 IN] TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_1 TE SEAL 967067-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE SEAL 963142-2 TE TERMINAL 2141116-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 2141116-3 C1__DWG_PN_1_2 0.75mm2 20 AWG OR 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 - TERMINALS APPLIED C1__DWG_PN_2_0 1.05+/-0.03 [.041+/-.001] 0.93+/-0.03 [.037+/-.001] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.9 7.2 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 0.75mm2 20 AWG OR 0.50mm2 n 114-18464 C2__DWG_PN_1_1 - WIRE STRIP LENGTH - C2__DWG_PN_2_0 TERMINAL APPLICATION SPECIFICATION - C2__DWG_PN_2_1 TE SEAL 967067-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 TE SEAL 963142-2 C2__DWG_PN_4_0 C2__DWG_PN_4_1 C2__DWG_PN_1_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.98+/-0.03 [.039+/-.001] 0.93+/-0.03 [.037+/-.001] W1__DWG_CRIMP_HT_2 6.8 7.2 - TERMINALS APPLIED TE TERMINAL 1718760-1 W1__FA_SETTING_1 W1__FA_SETTING_2 0.61mm2 - - - TE TERMINAL 1718760-2 C1__DWG_PN_1_1 - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1718760-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.99+/-0.03 [.039+/-.001] TE SEAL 967067-1 - C1__DWG_PN_4_0 6 C1__DWG_PN_4_1 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 0.99+/-0.03 [.039+/-.001] 6.7 2 B 3 4 5 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 6.7 - 967067-1 963142-2 1718760-3 6 7 - 1.4-2.1mm - 0.9-1.3mm 1 1.4-1.9mm 8 9 REQUIREMENT. THIS A TE ACCORDING TO 10. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. AMP 4805 REV 31MAR2000 - 1 1 - SPECIFIC 1 1 1 1 - - - - - - - 1 - 1 1 1 1 1 1 1 1 - 1 1 - - - - - - - - - - - - - REF 1 - REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 4 4 2 2 1 1 1 1 1 1 1 2 - 1 - 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 - - 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - 1 - - 1 1 1 1 1 1 1 1 1 - - - 1 - - - - - - - - - - - - - REF 1 1 - DWN APVD K ECR-19-005438 04APR2019 LG TE L ECR-22-125942 06JAN2022 RK JH L1 ECR-22-149365 15AUG2022 FZ YY L2 ECR-22-150515 25AUG2022 ROY TLE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 4 4 2 2 1 1 1 1 1 1 - 1 - - - - 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1803515-3 2-1803583-1 2844950-1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-6 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 7-1333201-4 5-240641-0 2-2119781-4 238011-4 1633965-1 455888-3 1-456402-7 -1 PART NO 1 1 1 1 1 - REF REF -77 -72 -71 -52 -51 -32 -2 THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS, AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248. TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. A - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - - n THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. INS. - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SEAL P/N - W1__FA_SETTING_1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. RECOMMENDED SPARE PARTS - 8 1 - 9 C1__DWG_PN_1_0 20 AWG (19 / 0.203 mm) - 5 - INSULATION DIAMETER RANGE 7 WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 n 3.30-3.90 mm [.130-.154 IN] - 9 TE CRIMP SPECIFICATION TAB CONTACT 1.2MM TERMINAL NAME: INSULATION DIAMETER RANGE 5 TE TERMINAL TERMINAL DATA: 9 TE TERMINAL 2208328-3 C2__DWG_PN_1_0 - TE CRIMP SPECIFICATION TAB CONTACT 1.2MM TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 9 TE TERMINAL 1718760-2 C1__DWG_PN_1_0 - TAB CONTACT 1.2MM TERMINAL NAME: - TE TERMINAL TERMINAL DATA: C 3 TYPE APPLICATOR INSTRUCTIONS 408-35042 DATE D PNEUMATIC CRIMP TOOLING KIT 3.18 mm [.125] DESCRIPTION MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 1.40 mm [.055] LTR PNEUMATIC - WIRE INSUL P MECHANICAL SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 66 PNEUMATIC DOUBLE ACTING 8 PNEUMATIC WITH SENSORS 8 CRIMP REVISIONS DIST MECHANICAL FINE CRIMP HEIGHT ADJUST APPLICATOR DATA 1 FEED TYPE L 7-2151477-2 3 LOC DESCRIPTION L 4 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 2151477 -1 2151477 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF AIR FEED MODULE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 BOB HIGMAN T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-4 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 7-1333201-4 1 5-240641-0 .. 1 ITEM_6 1 2-2119781-4 1 238011-4 1 1633965-1 1 455888-3 1 1-456402-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2844950-1 293 292 290 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 70 69 67 66 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151477 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV L2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL A DESCRIPTION SEE SHEET 1 DWN APVD - - - 239 59 D DATE REF 5 D 56 PNEUMATIC 1.4 REF 44 293 2 57 REF 6 A SHEAR DEPRESSOR DETAIL 244 238 53 243 59 242 50 7 SEE DETAIL A FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 3 8 177 82 1 1 56 C 2 70 3.8 REF 0.5 34 REF 69 2 3 52 C 1 4 51 TERMINAL SUPPORT LOCATION 28 5 41 2 176 2 DETAIL A 2 174 44.99 175 44 293 0.05 181 15.4 REF 0.5 182 164 180 66 180 67 DOUBLE ACTING PNEUMATIC WITH SENSORS B 3 2 33 A 24 A 290 59 57 19 30 20 29 21 RAM AND HOLD-DOWN SET-UP 6 B 9 1 ITEM 30 LOCATED AT REAR HOLES 12 SEE DETAIL A 241 56 30mm STROKE 13 CAM POSITIONS 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 47 20 113 9 46 292 98 99 34 54 8 1 60 54 10 1 248 48 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 BOB HIGMAN T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151477 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV L2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151477 -1 L FINE CRIMP HEIGHT ADJUST MECHANICAL 2- 2151477 -2 L FINE CRIMP HEIGHT ADJUST PNEUMATIC 4- 2151477 -2 L FINE CRIMP HEIGHT ADJUST 7- 2151477 -7 A CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - DOUBLE ACTING PNEUMATIC 8 WITH SENSORS - D D - 1 - 1 3 CRIMP WIRE INSUL C SIZE APPLICATOR INSTRUCTIONS 408-35042 8 TE TERMINAL TAB CONTACT 1.2MM WIRE STRIP LENGTH 3.30-3.90 mm [.130-.154 IN] TERMINAL APPLICATION SPECIFICATION 1718760-1 1718760-3 WIRE SIZE n 114-18464 - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 967067-1 C1__DWG_PN_3_1 TE SEAL 963142-2 C1__DWG_PN_4_1 20 AWG OR 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.05+/-0.03 [.041+/-.001] 0.93+/-0.03 [.037+/-.001] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.9 7.2 C2__DWG_PN_1_1 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 0.75mm2 - WIRE STRIP LENGTH - C2__DWG_PN_2_0 TERMINAL APPLICATION SPECIFICATION - C2__DWG_PN_2_1 TE SEAL 967067-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 TE SEAL 963142-2 W1__DWG_WGAUGE_1 20 AWG OR 0.50mm2 W1__DWG_WGAUGE_2 0.98+/-0.03 [.039+/-.001] 0.93+/-0.03 [.037+/-.001] W1__DWG_CRIMP_HT_2 6.8 TE TERMINAL 1718760-1 C2__DWG_PN_4_1 - 9 TE TERMINAL 1718760-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 20 AWG (19 / 0.203 mm) 0.61mm2 W1__FA_SETTING_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TE TERMINAL 1718760-3 0.99+/-0.03 [.039+/-.001] C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE SEAL 967067-1 6 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.7 6.7 0.99+/-0.03 [.039+/-.001] 8 B 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 1 n 967067-1 1.4-2.1mm 1718760-3 1.4-1.9mm 963142-2 7 INS. ENTRY LEVEL APPLICATOR APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. REQUIREMENT. THIS A TE ACCORDING TO TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. A PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 8 9 THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS, AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151. TERMINAL LUBRICANT IS RECOMMENDED. 10. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. AMP 4805 REV 31MAR2000 PART NUMBER 8-2151477-1 8-2151477-2 9-2151477-1 9-2151477-2 ITEM ITEM DESCRIPTION 2151477-1 1 WIRE CRIMPER 2151477-2 2-2151477-1 2-2151477-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR - 1 1 1 ITEM SUBSTITUTION LIST SAME AS 1 SUBSTITUTE PART NUMBER 1-1803530-7 1803624-1 1803940-9 1-1803940-0 DELETE 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 0.9-1.3mm 1 1 2 - 1 1 1 - 1 1 1 - 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 2 - 1 - 1 1 - - 1 1 - - 1 1 1 - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. SEAL P/N 6 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 2 1 1 - 1 2 1 - W1__FA_SETTING_1 1 1 2 - 1 1 1 - 1 1 1 - C1__DWG_PN_4_1 1 1 1 - C1__DWG_PN_4_0 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 - - - WIRE SIZE W1__FA_SETTING_1 7.2 5 1 1 1 - C2__DWG_PN_4_0 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 7 TERMINALS APPLIED C2__DWG_PN_1_2 CRIMP HEIGHT mm [INCH] n 3.30-3.90 mm [.130-.154 IN] - INSULATION DIAMETER RANGE 4 - 1 - 1 4 - - - 1 4 9 1 1 - TE CRIMP SPECIFICATION TAB CONTACT 1.2MM TERMINAL NAME: INSULATION DIAMETER RANGE 5 TE TERMINAL TERMINAL DATA: 9 TE TERMINAL 2208328-3 C2__DWG_PN_1_0 2141116-3 C1__DWG_PN_1_2 0.75mm2 - TE TERMINAL 2141116-1 C1__DWG_PN_4_0 n 114-18464 TERMINALS APPLIED 9 1718760-2 C1__DWG_PN_1_1 3.30-3.90 mm [.130-.154 IN] - - TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 5 TE CRIMP SPECIFICATION TAB CONTACT 1.2MM TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: - REF REF - - 1 1 REF - 1 - - - 1 1 - - 1 1 1 - F O 3.18 mm [.125] TERMINAL NAME: - 1 1 1 - TYPE 1.40 mm [.055] TERMINAL DATA: - 2844950-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-6 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 7-1333201-4 5-240641-0 2-2119781-4 238011-4 1633965-1 455888-3 1-456402-7 - 1 1 - APPLICATOR DATA - 1 1 1 1 1 1 1 1 1 PART NO -77 -42 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. SPECIFIC DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - AIR FEED MODULE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 BOB HIGMAN T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 7-1333201-4 1 5-240641-0 .. 1 ITEM_6 1 2-2119781-4 1 238011-4 1 1633965-1 1 455888-3 1 1-456402-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 290 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 69 67 66 59 57 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - 1 2844950-1 Ocean Side Feed Applicator - DRAWING NO 2151477 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV L2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. FEED TYPE MECHANICAL REVISIONS DIST 66 P LTR DESCRIPTION PNEUMATIC DATE SEE SHEET 1 - A D 1 DWN APVD - - - 239 REF 5 59 D 1.4 REF 56 57 140 REF 6 2 SHEAR DEPRESSOR DETAIL A 244 144 238 243 59 50 242 7 3.8 REF 8 0.5 3 2 34 REF SEE DETAIL A 56 C 82 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) TERMINAL SUPPORT LOCATION 1 1 C 70 69 2 52 3 1 51 4 28 5 41 DETAIL A 35.96 164 DOUBLE ACTING PNEUMATIC WITH SENSORS 66 67 24 59 RAM SET-UP 19 A 57 20 30 9 21 29 6 B 1 12 241 SEE DETAIL A 13 56 ITEM 30 LOCATED AT REAR HOLES 1 30 30mm STROKE 30mm STROKE 142 REF REF 29 CAM POSITIONS 30mm STROKE 0.00 33 290 A B 2 140 113 151 9 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 MECHANICAL PRE FEED 49 AIR FEED DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 BOB HIGMAN T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151477 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV L2