8-2151486-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION C 7-2151486-2 C 7- 2151486 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151486 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 02NOV2012 KH SX B ECR-18-007035 09MAY2018 KH JDG C ECR-19-009765 22JUN2019 TB TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.78 mm [.070] 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB 5.8 X 0.8 TERMINAL NAME: WIRE STRIP LENGTH 3.00-3.60 mm [.118-.142 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18052 - TERMINALS APPLIED TE TERMINAL 969007-1 TE CRIMP SPECIFICATION 1.15-1.60 mm [.045-.063 IN] - - - - - 1 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL 0.50mm2 0.35mm2 0.25mm2 0.20mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.21+/-0.03 [.048+/-.001] 1.14+/-0.03 [.045+/-.001] 1.10+/-0.03 [.043+/-.001] 1.08+/-0.03 [.043+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.3 5.1 5.4 5.5 - 3 4 5 1 1 1 1 1 1 - 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - - 1 1 - 1 1 1 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 2 - B 1 4 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 2 1 - 1 1 2 - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 4 REF 1 - CRIMP HEIGHT REFERENCE SETTING 1 REF - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_1_1 1 1 - C1__DWG_PN_4_0 1 1 - 3 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-2 18023-9 1803583-9 1803515-1 1803602-1 1-1752356-1 2079383-5 2-2844962-6 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333203-3 2119757-4 238011-9 1-2119784-8 1-455888-0 3-456404-2 1 1 - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH PART NO DWN 06SEP2012 CHK 06SEP2012 APVD 06SEP2012 K.HUANG S.XI S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-2 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-1 2 2079383-5 2 2-2844962-6 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333203-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 238011-9 1 1-2119784-8 1 1-455888-0 1 3-456404-2 248 244 243 242 241 238 164 99 98 82 71 67 66 60 59 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-8 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151486 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D D 44 PNEUMATIC 2 244 243 A 242 238 3 2 53 8 50 59 82 C 1 REF 1.0 0.5 34 REF 1 SEE DETAIL A C 2 3 56 TERMINAL SUPPORT LOCATION 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 44 44.61 REF 0.05 66 DETAIL A 164 33 A 24 B 67 2 RAM SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITION 30mm STROKE 13 30 REF 29 REF 1 11 20 46 98 99 34 54 8 1 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 06SEP2012 CHK 06SEP2012 APVD 06SEP2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151486 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151486 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2151486 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.78 mm [.070] 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB 5.8 X 0.8 TERMINAL NAME: WIRE STRIP LENGTH 3.00-3.60 mm [.118-.142 IN] C TERMINAL APPLICATION SPECIFICATION 969007-1 n 114-18052 - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION 1.15-1.60 mm [.045-.063 IN] - - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL 1 - 3 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_1_1 1 - REF - 1 - WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.20mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.21+/-0.03 [.048+/-.001] 1.14+/-0.03 [.045+/-.001] 1.10+/-0.03 [.043+/-.001] 1.08+/-0.03 [.043+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.3 5.1 5.4 5.5 1 - 4 4 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 W1__FA_SETTING_4 1 - 1 - 1 - 2 - 1 - 1 - 2 1 B 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - RECOMMENDED SPARE PARTS 1 - 2 - 2 - 1 - 1 - 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 1 - 1 - 1 - 1 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 - - - - - 1 1 1 1 1 1 1 - A 2119082-8 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 1803382-2 18023-9 1803602-1 1-1752356-1 2079383-5 2-2844962-6 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333203-3 2119757-4 238011-9 1-2119784-8 1-455888-0 3-456404-2 1 - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 06SEP2012 CHK 06SEP2012 APVD 06SEP2012 K.HUANG S.XI S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-2 1 18023-9 1 1803602-1 1 1-1752356-1 2 2079383-5 2 2-2844962-6 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333203-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 238011-9 1 1-2119784-8 1 1-455888-0 1 3-456404-2 244 243 242 241 238 164 151 144 143 141 140 99 98 82 71 67 66 59 56 53 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151486 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D 140 D 2 244 PNEUMATIC 243 242 A 238 53 1.0 REF 8 50 59 0.5 34 82 C SEE DETAIL A 3 2 REF TERMINAL SUPPORT LOCATION 1 C 1 56 2 3 1 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 4 28 5 140 41 35.58 REF 0.05 66 164 DETAIL A 67 2 33 A 24 B RAM SET-UP 19 20 30 B 9 21 1 12 29 241 13 CAM POSITION ITEM 30 LOCATED AT REAR HOLES 1 30 REF REF 29 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 06SEP2012 CHK 06SEP2012 APVD 06SEP2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151486 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C