8-2151491-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION 2151491 -1 2151491 -2 D V MECHANICAL DOUBLE ACTING PNEUMATIC WITH SENSORS 9 FINE CRIMP HEIGHT ADJUST V FINE CRIMP HEIGHT ADJUST 5-2151491-1 V SEAL STRIPPER CRIMPER TERMINATING UNIT 5-2151491-2 V 7-2151491-1 V 7-2151491-2 V 7- 2151491 -7 P WIRE INSUL TE CRIMP SPECIFICATION TERMINALS APPLIED 1-963715-5 5-963715-1 5-963715-5 5-963715-6 6-963715-5 WIRE SIZE 5-963716-1 5-963716-2 5-963716-3 C1__DWG_PN_1_6 6-963716-1 6-963716-2 C1__DWG_PN_1_7 GROUP 2 TE TERMINAL C1__DWG_PN_2_0 0.75mm2 0.35+0.35 mm2 0.22+0.35 mm2 0.50mm2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.22+0.22 mm2 W1__DWG_WGAUGE_5 (A) 114-18021 - 968221-5 968221-6 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_3_2 C1__DWG_PN_3_3 5-968221-1 5-968221-5 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_4 5-968221-6 C1__DWG_PN_2_6 1241920-1 5-1241920-1 C1__DWG_PN_2_7 1.07+/-0.05 [.042+/-.002] 1.07+/-0.05 [.042+/-.002] 0.94+/-0.05 [.037+/-.002] 0.93+/-0.05 [.037+/-.002] 0.88+/-0.05 [.035+/-.002] GROUP 1 7 TE TERMINAL 1452013-1 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 968221-1 C1__DWG_PN_2_1 963716-2 1-963716-2 C1__DWG_PN_1_5 - 6 963716-1 C1__DWG_PN_1_4 - TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_3 - 1-1452013-1 5-1452013-1 6-1452013-1 1801529-1 C1__DWG_PN_4_1 C1__DWG_PN_4_3 5-1703282-1 5-1703282-2 C1__DWG_PN_4_4 C1__DWG_PN_4_5 C1__DWG_PN_3_6 C1__DWG_PN_4_6 - - TERMINAL APPLICATION SPECIFICATION GROUP 2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_4_1 - (B)114-61024 TE TERMINAL (A) 1379418-1 (A) 1379418-2 (A)5-1379418-1 (A)5-1379418-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_1_2 - - - - - - 3 5 GROUP 1 7 - 1.70-1.90mm [.067-.075 IN] (A) 114-18021 TERMINALS APPLIED 6 1703282-2 C1__DWG_PN_1_1 - - INSULATION DIAMETER RANGE 3.35-3.65 mm [.132-.144 IN] 5 TE TERMINAL C1__DWG_PN_1_0 1801529-2 1703282-1 C1__DWG_PN_4_2 C1__DWG_PN_3_5 C1__DWG_PN_3_7 TE TERMINAL C1__DWG_PN_4_0 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.40-1.90 mm [.055-.075 IN] - MICRO QUADLOK SYSTEM SOCKET CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE 3.35-3.65 mm [.132-.144 IN] 5 GROUP 1 C1__DWG_PN_1_2 WIRE STRIP LENGTH TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION MICRO QUADLOK SYSTEM SOCKET CONTACT TERMINAL NAME: 1.30-1.90mm [.051-.075 IN] - TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE - 963715-5 963715-6 (A) 1703298-1 (A) 1703298-5 - GROUP 2 6 TE TERMINAL - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - 7 TE TERMINAL - - C1__DWG_PN_4_0 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 5 (A) 2141399-6 (B) 2005120-1 - C1__DWG_PN_4_7 - 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 6.3 6.3 7.6 7.7 8.2 - W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 - 10 - 10 - 10 - B 1 2 - RECOMMENDED SPARE PARTS - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 3 5 TERMINAL LUBRICANT IS RECOMMENDED. POSITION THE HOLD DOWN, ITEM 297, AS SHOWN FOR GROUP 1 TERMINALS. 53 81 297 10 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY TE CONNECTIVITY APPLICATION SPECIFICATION. - AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED 1 EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. 7 1 1 1 7 POSITION THE HOLD DOWN, ITEM 297, IN ORIENTATION 2 FOR GROUP 2 TERMINALS 53 297 81 7 A 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 9 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248. AMP 4805 REV 31MAR2000 DATE DWN APVD V ECR-21-004218 12APR2021 TB RK V1 ECR-21-005672 21MAY2021 FJ YY V2 ECR-21-006619 30JUN2021 JWC GB V3 ECR-21-110737 19AUG2021 JWC GB - - (A) 114-18021 C1__DWG_PN_1_1 DESCRIPTION D - 3.35-3.65 mm [.132-.144 IN] 963715-1 LTR F O WIRE STRIP LENGTH C1__DWG_PN_1_0 P PNEUMATIC MICRO QUADLOK SYSTEM SOCKET CONTACT TE TERMINAL 66 TYPE TE TERMINAL TERMINAL APPLICATION SPECIFICATION A MECHANICAL CRIMP TOOLING KIT 2.03 mm [.080] TERMINAL NAME: REVISIONS DIST PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT 1.40 mm [.055] TERMINAL DATA: 1 MECHANICAL MECHANICAL AND CRIMP TOOLING KIT SIZE 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR INSTRUCTIONS 408-35042 C FEED TYPE 3-2151491-2 CRIMP 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST APPLICATOR DATA 4 LOC DESCRIPTION V 5 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2011 6 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 1 1 1 1 2 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 2 1 - 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER APPLICATOR BASIC ASSEMBLY, SF AIR FEED MODULE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE, STEP DWN 31AUG2011 CHK 31AUG2011 APVD 31AUG2011 B. WEAVER G. HOFFNER T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 2 4-18032-3 1 1803944-1 1 2-1803583-1 1 2844950-1 1 2119641-1 1 2119082-5 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 240641-6 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-8 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-4 1 2844992-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 1-1338690-1 1 3-240641-7 1 2119757-4 1 238011-9 1 2-1633966-9 1 1-1633773-6 300 299 298 297 292 290 248 244 243 242 241 239 238 164 119 113 99 98 82 81 71 70 67 66 60 59 56 54 53 49 48 47 46 44 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 SIMP_22278-9 TE Connectivity APPLICATION SPEC - 1 1803945-2 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 2 1 1 - 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - - - 2 1 - 1 4 2 - 1 1 4 2 2 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - - - 1 1 - 1 - 2 1 - - 1 2 1 1803945-2 22278-9 4-18032-3 1803944-1 2-1803583-1 2844950-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 240641-6 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-8 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-6 2079383-5 2-2844962-4 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 1-1338690-1 3-240641-7 2119757-4 238011-9 2-1633966-9 1-1633773-6 1 -77 -72 -71 -52 -51 -32 -2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 Ocean Side Feed Applicator - DRAWING NO 2151491 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV V3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 53 238 81 242 297 3 REF 0.5 34 REF 7 298 59 2 8 1.5 82 1 299 TERMINAL SUPPORT LOCATION 1 300 C 3 SEE DETAIL A FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 6 FOR 7 TERMINAL HOLD DOWN AND SPACER SETUP ON SHEET 1 SEE NOTES 56 C 4 70 5 41 DETAIL A 2 44.83 164 DOUBLE ACTING PNEUMATIC WITH SENSORS 44 0.05 REF 66 67 33 A B A 24 19 290 30 20 59 29 21 RAM SET-UP 9 56 SEE DETAIL A B 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 13 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 113 5 292 46 98 99 34 54 8 1 60 54 10 1 119 30 REF 29 REF 1 11 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 31AUG2011 CHK 31AUG2011 APVD 31AUG2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151491 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV V3 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151491 -1 V FINE CRIMP HEIGHT ADJUST MECHANICAL DOUBLE ACTING PNEUMATIC WITH SENSORS 9 V 3 2 LOC PART NUMBER 2- 2151491 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST 4- 2151491 -2 V FINE CRIMP HEIGHT ADJUST 7- 2151491 -7 P CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC - D D APPLICATOR DATA CRIMP SIZE WIRE INSUL TYPE F O 1.40 mm [.055] 2.03 mm [.080] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL 963715-1 963715-5 963715-6 1-963715-5 5-963715-1 5-963715-5 5-963715-6 6-963715-5 963716-1 963716-2 1-963716-2 C1__DWG_PN_1_2 C1__DWG_PN_1_3 5-963716-1 5-963716-2 C1__DWG_PN_1_4 C1__DWG_PN_1_5 5-963716-3 C1__DWG_PN_1_6 6-963716-1 6-963716-2 C1__DWG_PN_1_7 - - GROUP 2 6 TE TERMINAL C1__DWG_PN_1_1 - TE TERMINAL C1__DWG_PN_2_0 968221-1 C1__DWG_PN_2_1 C1__DWG_PN_3_1 968221-5 968221-6 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_3_2 C1__DWG_PN_3_3 5-968221-1 5-968221-5 C1__DWG_PN_2_4 C1__DWG_PN_2_5 5-968221-6 C1__DWG_PN_2_6 1241920-1 5-1241920-1 C1__DWG_PN_2_7 C1__DWG_PN_3_0 C1__DWG_PN_3_4 - TE TERMINAL 1452013-1 1-1452013-1 5-1452013-1 6-1452013-1 TE TERMINAL 1801529-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 1801529-2 1703282-1 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_1_0 C1__DWG_PN_1_1 WIRE STRIP LENGTH - - TERMINAL APPLICATION SPECIFICATION - GROUP 2 TE TERMINAL 1703282-2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 5-1703282-1 5-1703282-2 C1__DWG_PN_4_5 C1__DWG_PN_3_6 C1__DWG_PN_4_6 C1__DWG_PN_3_7 C1__DWG_PN_4_7 TE TERMINAL (A) 1379418-1 (A) 1379418-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (A) 5-1379418-1 (A) 5-1379418-2 C1__DWG_PN_4_4 C1__DWG_PN_3_5 (B)114-61024 - - 3 GROUP 2 6 TE TERMINAL (A) 1703298-1 (A) 1703298-5 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 0.75mm2 0.35+0.35 mm2 0.22+0.35 mm2 0.50mm2 0.22+0.22 mm2 B 1 2 3 4 CRIMP HEIGHT mm [INCH] - W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.07+/-0.05 [.042+/-.002] W1__DWG_CRIMP_HT_1 1.07+/-0.05 [.042+/-.002] W1__DWG_CRIMP_HT_2 0.94+/-0.05 [.037+/-.002] W1__DWG_CRIMP_HT_3 0.93+/-0.05 [.037+/-.002] W1__DWG_CRIMP_HT_4 0.88+/-0.05 [.035+/-.002] W1__DWG_CRIMP_HT_5 6.3 6.3 7.6 7.7 8.2 W1__FA_SETTING_2 10 10 10 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6 POSITION THE HOLD DOWN, ITEM 297, AS SHOWN FOR GROUP 1 TERMINALS. 53 81 10 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY TE CONNECTIVITY APPLICATION SPECIFICATION. AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED 297 7 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 ENTRY LEVEL APPLICATOR PART NUMBER 8-2151491-1 SAME AS ITEM ITEM DESCRIPTION 2151491-1 1 WIRE CRIMPER SUBSTITUTE PART NUMBER 1-2234020-6 9-2151491-1 2-2151491-1 46 BASIC SUB -ASSEMBLY 1803940-9 8-2151491-2 POSITION THE HOLD DOWN, ITEM 297, AS SHOWN FOR GROUP 2 TERMINALS. 53 297 81 7 ITEM SUBSTITUTION LIST 9-2151491-2 2151491-2 2-2151491-2 3 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1-1803599-9 1-1803940-0 1 DELETE 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 2 - 1 - 2 1 - - 1 2 - - 1 1 2 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. 5 7 W1__FA_SETTING_1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 4 - 1 - 1 4 - - - 1 4 - 4 CRIMP HEIGHT REFERENCE SETTING - 1 1 - WIRE SIZE 1 - - 5 1 REF REF REF - (A) 2141399-6 (B) 2005120-1 1 - - - 1 1 - - C1__DWG_PN_4_0 1 1 1 - 7 1 1 1 - - 1 1 - 1 - 1 - 2 1 1 - 1 2 1 1803945-2 22278-9 4-18032-3 1803944-1 2844950-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 240641-6 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-8 18023-9 2119652-1 1803602-1 1752356-6 2079383-5 2-2844962-4 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 1-1338690-1 3-240641-7 2119757-4 238011-9 2-1633966-9 1-1633773-6 1 1 2 - - 1 1 - 5 GROUP 1 7 - 1 - 1.70-1.90mm [.067-.075 IN] (A) 114-18021 TERMINALS APPLIED 6 - INSULATION DIAMETER RANGE 3.35-3.65 mm [.132-.144 IN] 5 GROUP 1 7 - TE CRIMP SPECIFICATION MICRO QUADLOK SYSTEM SOCKET CONTACT TERMINAL NAME: 1.40-1.90 mm [.055-.075 IN] (A) 114-18021 TERMINALS APPLIED 5 GROUP 1 C1__DWG_PN_1_0 - TERMINAL APPLICATION SPECIFICATION TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE 3.35-3.65 mm [.132-.144 IN] 1.30-1.90mm [.051-.075 IN] (A) 114-18021 C WIRE STRIP LENGTH INSULATION DIAMETER RANGE 3.35-3.65 mm [.132-.144 IN] TE CRIMP SPECIFICATION MICRO QUADLOK SYSTEM SOCKET CONTACT TERMINAL NAME: MICRO QUADLOK SYSTEM SOCKET CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 1 1 1 1 1 PART NO -77 -42 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 9 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151. AMP 4805 REV 31MAR2000 DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 31AUG2011 CHK 31AUG2011 APVD 31AUG2011 B. WEAVER G. HOFFNER T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 4-18032-3 1 1803944-1 1 2844950-1 1 2119082-5 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 240641-6 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-8 3 18023-9 1 2119652 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-4 1 2844992-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 1-1338690-1 1 3-240641-7 1 2119757-4 1 238011-9 1 2-1633966-9 1 1-1633773-6 300 299 298 297 290 244 243 242 241 239 238 164 151 144 143 142 141 140 119 113 99 98 82 81 71 70 67 66 59 56 53 49 48 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 SIMP_22278-9 TE Connectivity APPLICATION SPEC - 1 1803945-2 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER AIR FEED MODULE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE, STEP Ocean Side Feed Applicator - DRAWING NO 2151491 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV V3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 PNEUMATIC D 2 244 56 243 242 2 3 1.5 53 A 238 8 81 297 0.5 34 REF REF 7 59 298 82 TERMINAL SUPPORT LOCATION 299 C SEE DETAIL A 1 C 300 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 SEE NOTES 3 1 6 FOR 7 TERMINAL HOLD DOWN AND SPACER SETUP ON SHEET 3 4 70 5 41 35.80 DETAIL A 0.05 66 DOUBLE ACTING PNEUMATIC WITH SENSORS 164 33 A B A 24 290 67 2 30 19 20 9 29 1 12 56 SEE DETAIL A 241 13 CAM POSITIONS 1 30 ITEM 30 LOCATED AT FRONT HOLES REF 29 REF 30mm STROKE 30mm STROKE 142 151 113 48 5 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 B RAM SET-UP 21 59 30mm STROKE 140 REF - TOLERANCES UNLESS OTHERWISE SPECIFIED: 31AUG2011 CHK 31AUG2011 APVD 31AUG2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2151491 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV V3