8-2151493-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D FEED TYPE G FINE CRIMP HEIGHT ADJUST 3-2151493-2 J FINE CRIMP HEIGHT ADJUST 5-2151493-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT 5-2151493-2 H H 7-2151493-1 G 7-2151493-2 H 7- 2151493 -7 A CRIMP WIRE INSUL - PNEUMATIC 10 - 3 TE CRIMP SPECIFICATION n (A) 928999-5 (A) 928999-6 - INSULATION DIAMETER RANGE - - 1.10-1.60 mm [ .043-.063 IN ] - - - - - - (A) 5-928999-1 (A) 968893-1 (A) 928918-1 (A) 928918-2 (A) 1-928918-1 (A) 1-928918-2 (A) 5-1394702-1 (A) 5-1394702-2 WIRE SIZE 8 8 0.50mm2 0.35mm2 22 AWG 0.25mm2 (A) 5-928918-1 (A) 6-928918-1 (A) 6-928918-2 C1__DWG_PN_1_4 (A) 6-928918-3 (A) 1394702-1 C1__DWG_PN_1_5 C1__DWG_PN_1_6 (A) 1394702-2 C1__DWG_PN_1_7 (A) 5-928999-5 (A) 5-928999-6 C1__DWG_PN_1_8 C1__DWG_PN_1_9 GROUP 2 6 (A) 5-928918-2 C1__DWG_PN_1_3 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 TE TERMINAL C1__DWG_PN_3_0 (A) 968220-1 (A) 968220-5 (A) 968220-6 (A) 5-968220-1 (A) 5-968220-5 (A) 5-968220-6 (B) 2005119-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 7 7 TE TERMINAL C1__DWG_PN_1_11 (A) 1703296-1 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 (A) 1534116-2 - C1__DWG_PN_4_4 (A) 5-1534116-1 (A) 5-1534116-2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.86+/-0.03 [.034+/-.001] - C1__DWG_PN_4_5 - C1__DWG_PN_4_6 - (A) 1241918-1 - 0.76+/-0.03 [.030+/-.001] 0.76+/-0.03 [.030+/-.001] 0.72+/-0.03 [.028+/-.001] - C1__DWG_PN_3_9 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 9.0 9.9 - C1__DWG_PN_4_1 (A) 1703296-5 (A) 1534116-1 - C1__DWG_PN_3_8 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 6 C1__DWG_PN_4_0 (A) 6-928999-5 (A)5-968893-1 C1__DWG_PN_1_10 - - TE TERMINAL C1__DWG_PN_1_2 - - GROUP 1 (A) 928999-1 - - TERMINALS APPLIED C1__DWG_PN_1_1 - - (B) 114-61024 C1__DWG_PN_1_0 - - (A) 114-18021 TE TERMINAL - F O 3.45-3.75 mm [ .136-.148 IN] C - - WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - MECHANICAL TYPE MICRO QUADOCK SYSTEM TERMINAL NAME: - 3 TE TERMINAL TERMINAL DATA: PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 W1__FA_SETTING_1 10 - W1__FA_SETTING_2 - 9.9 - 10.4 - B 1 2 3 4 5 6 - RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 8 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION. TE CONNECTIVITY EXPRESSLY DISCLAIMS - ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. REFER TO APPLICATION SPECIFICATION,114-18021,PAGE 2 8,NOTE 3 CONCERNING CRIMPING 0.50mm WIRE. POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1 FOR GROUP 1 TERMINALS. REFER TO SHEET 2. 7 1 THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. 9. 10 6 - UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS IT DOES NOT REQUIRE ITEMS 49 & 248. 1 APPLICATION SPECIFIC. 7 1 6 1 - 7 A POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2 FOR GROUP 2 TERMINALS. REFER TO SHEET 2. 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 2 1 1 2 1 1 1 1 1 2 2 1 1 1 4 2 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 2 1 1 2 1 1 1 1 1 2 2 1 1 1 4 2 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 1 2 1 1 1 1 1 2 2 1 1 1 4 2 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - P LTR DESCRIPTION DATE DWN APVD H2 ECR-20-013038 15SEP2020 FJ TE H3 ECR-20-013836 28SEP2020 JWC TE H4 ECR-21-000640 19JAN2021 FJ YY J ECR-21-109886 11AUG2021 JWC RK - - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF AIR FEED MODULE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SPACER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED HOLD DOWN, TERMINAL INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE, F DWN 02SEP2011 CHK 02SEP2011 APVD 02SEP2011 L.GROSS G.BAILEY I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2844950-1 1 2119641-1 1 2119082-5 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-7 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 455888-5 1 1-240641-3 2 2168083-1 1 1633782-2 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-4 1 2844992-3 1 1-455888-0 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 1803155-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1338690-2 1 4-240641-2 1 2119757-4 1 238011-8 1 2119784-2 1 455888-1 1 1-562108-5 293 292 290 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 99 98 96 95 82 81 79 78 71 70 69 67 66 61 60 59 56 54 53 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 18 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 -77 -72 -71 -52 -51 -32 -2 DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 - 2 - - - 2 1 - 1 4 2 - 1 1 4 2 2 1 1 4 2 1 1 1 4 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 2 - REF REF 1 1 - - REF 1 - - - REF - - - 1 - - - 1 - - - 1 - - - 1 - - - 1 1 1 - 1 1 - - 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - - - 1803515-3 2-1803583-1 2844950-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-7 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2844908-1 2844907-1 1-690438-0 2168083-1 455888-5 1-240641-3 2168083-1 1633782-2 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-6 2079383-5 2-2844962-4 2844992-3 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 1803155-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1338690-2 4-240641-2 2119757-4 238011-8 2119784-2 455888-1 1-562108-5 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AMP 4805 REV 31MAR2000 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 1.83 mm [.072] REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 DOUBLE ACTING PNEUMATIC WITH SENSORS 10 MECHANICAL AND CRIMP TOOLING KIT 1.40 mm [.055] 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 MECHANICAL FINE CRIMP HEIGHT ADJUST APPLICATOR DATA 4 LOC DESCRIPTION 2151493 -1 2151493 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 Ocean Side Feed Applicator - DRAWING NO 2151493 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV J D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL TERMINAL HOLD DOWN HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 293 44 59 56 2 GROUP 1 D 239 6 A 244 PNEUMATIC DWN APVD - - - & SPACER SETUP CHART 53 81 2-928918-2 3-928918-2 5-928918-1 6-928918-1 6-928918-2 6-928918-3 1394702-1 1394702-2 5-1394702-1 5-1394702-2 928999-1 928999-5 928999-6 5-928999-1 6-928999-5 928918-1 928918-2 1-928918-1 1-928918-2 DATE 18 7 D POSITION 1 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 53 18 81 7 243 968893-1 53 242 81 2 3 POSITION 1 18 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 238 82 1 59 7 C 69 2 3 177 1 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 28 174 5 41 33 164 3 10 180 B 19 20 16.25 29 9 RAM 1 12 & HOLD DOWN SET-UP 8 13 REF 34 REF 1 TERMINAL SUPPORT LOCATION 11 CAM POSITIONS 25 27 61 26 23 46 292 98 99 34 54 8 1 60 54 10 1 B 2.5 # 0.5 241 79 0.50 18 SEE DETAIL A ITEM 30 LOCATED AT FRONT HOLES 29 REF 20 30 REF 30mm STROKE 30mm STROKE 248 48 7 0.05 21 56 47 81 POSITION TOP EDGE OF HOLD DOWN AGAINST BOTTOM SURFACE OF RAM 59 30mm STROKE 18 POSITION 2 44.61 78 290 53 67 2 96 A C 66 A 95 7 175 24 30 18 1241918-1 182 DETAIL A 81 POSITION 2 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 181 2 DOUBLE ACTING PNEUMATIC WITH SENSORS 70 6 SEE TERMINAL HOLD DOWN AND SPACER SETUP CHART ON THIS SHEET AND NOTES 56 SEE DETAIL A 1 53 5-968220-6 1703296-1 1703296-5 1534116-1 1534116-2 5-1534116-1 5-1534116-2 968220-1 968220-5 968220-6 5-968220-1 5-968220-5 7 7 GROUP 2 A 6.4 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 02SEP2011 CHK 02SEP2011 APVD 02SEP2011 L.GROSS G.BAILEY I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A Ocean Side Feed Applicator - DRAWING NO 2151493 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV J 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151493 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 4-2151493-2 J FINE CRIMP HEIGHT ADJUST 7- 2151493 -7 A CRIMP TOOLING KIT H 4 3 2 LOC PART NUMBER 2- 2151493 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC DOUBLE ACTING PNEUMATIC WITH SENSORS 10 - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 1.40 mm [.055] TYPE 1.83 mm [.072] APPLICATOR INSTRUCTIONS 408-35042 F O 3 TE CRIMP SPECIFICATION MICRO QUADOCK SYSTEM TERMINAL NAME: WIRE STRIP LENGTH n 3.45-3.75 mm [ .136-.148 IN] TERMINAL APPLICATION SPECIFICATION (A) 114-18021 (B) 114-61024 - - - 10 C TE TERMINAL (A) 928999-1 (A) 928999-5 (A) 928999-6 (A) 5-928999-1 (A) 968893-1 (A) 928918-1 (A) 928918-2 (A) 1-928918-1 (A) 1-928918-2 (A) 5-1394702-1 (A) 5-1394702-2 WIRE SIZE 0.50mm2 8 0.35mm2 22 AWG 8 0.25mm2 TE TERMINAL C1__DWG_PN_1_0 (A) 5-928918-2 (A) 5-928918-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (A) 6-928918-1 C1__DWG_PN_1_3 (A) 6-928918-2 (A) 6-928918-3 C1__DWG_PN_1_4 C1__DWG_PN_1_5 (A) 1394702-1 (A) 1394702-2 C1__DWG_PN_1_6 C1__DWG_PN_1_7 (A) 5-928999-5 C1__DWG_PN_1_8 GROUP 2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 TE TERMINAL (A) 968220-1 (A) 968220-5 (A) 968220-6 (A) 5-968220-1 (A) 5-968220-5 (A) 5-968220-6 (B) 2005119-1 C1__DWG_PN_1_10 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 TE TERMINAL (A) 1703296-1 (A) 1703296-5 (A) 1534116-1 (A) 1534116-2 (A) 5-1534116-1 (A) 5-1534116-2 (A) 1241918-1 7 C1__DWG_PN_4_3 C1__DWG_PN_4_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. C1__DWG_PN_3_9 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.86+/-0.03 [.034+/-.001] 0.76+/-0.03 [.030+/-.001] 0.76+/-0.03 [.030+/-.001] 0.72+/-0.03 [.028+/-.001] 4 CRIMP HEIGHT REFERENCE SETTING 9.0 W1__DWG_CRIMP_HT_1 9.9 W1__DWG_CRIMP_HT_2 10 W1__FA_SETTING_2 W1__FA_SETTING_3 B 1 2 3 4 5 6 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 8 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY TE CONNECTIVITY EXPRESSLY DISCLAIMS APPLICATION SPECIFICATION. ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT REFER TO APPLICATION SPECIFICATION,114-18021,PAGE 8,NOTE 3 2 CONCERNING CRIMPING 0.50mm WIRE. 7 THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1 FOR GROUP 1 TERMINALS. REFER TO SHEET 4. 9. 10 1 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS IT DOES NOT REQUIRE ITEMS 49 & 151. APPLICATION SPECIFIC. 1 - 6 - 1 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2 FOR GROUP 2 TERMINALS. REFER TO SHEET 4. ENTRY LEVEL APPLICATOR A PART NUMBER 8-2151493-1 8-2151493-2 9-2151493-1 9-2151493-2 AMP 4805 REV 31MAR2000 ITEM SUBSTITUTION LIST SAME AS ITEM ITEM DESCRIPTION 2151493-1 1 WIRE CRIMPER 2151493-2 2-2151493-1 2-2151493-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR SUBSTITUTE PART NUMBER 1-1803529-5 1803604-2 1803940-9 1-1803940-0 DELETE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 7 6 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 2 1 1 - 2 2 1 - 1 2 2 - RECOMMENDED SPARE PARTS 1 1 2 - 1 1 1 - 2 - 1 - 2 1 - - 1 2 - - 10.4 W1__DWG_CRIMP_HT_4 1 1 2 - 9.9 W1__DWG_CRIMP_HT_3 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 2 1 1 - C1__DWG_PN_4_6 1 2 1 - 1 1 2 - 1 1 1 - C1__DWG_PN_4_5 (A)5-968893-1 C1__DWG_PN_1_11 6 1 1 1 - C1__DWG_PN_4_2 1 1 1 - C1__DWG_PN_4_1 1 1 1 - C1__DWG_PN_4_0 C1__DWG_PN_3_8 (A) 5-928999-6 (A) 6-928999-5 C1__DWG_PN_1_9 C1__DWG_PN_3_0 4 - 1 - 7 1 4 - - - 1 4 6 1 1 - - REF REF - - 1 1 REF - 1 - - - 1 1 - - 1 1 1 - TERMINALS APPLIED GROUP 1 - 1 1 1 - 1.10-1.60 mm [ .043-.063 IN ] - - 2844950-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 1-690438-0 2168083-1 455888-5 1-240641-3 2168083-1 1633782-2 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2-18032-5 5-18022-5 1338685-1 2168083-2 18023-9 2119652-1 1803602-1 1752356-6 2079383-5 2-2844962-4 2844992-3 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 1803155-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1338690-2 4-240641-2 2119757-4 238011-8 2119784-2 455888-1 1-562108-5 - 1 1 - INSULATION DIAMETER RANGE - 1 - TE TERMINAL TERMINAL DATA: 1 1 1 1 1 1 1 1 1 1 PART NO -77 -42 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 02SEP2011 CHK 02SEP2011 APVD 02SEP2011 L.GROSS G.BAILEY I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 455888-5 1 1-240641-3 2 2168083-1 1 1633782-2 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 1338685-1 2 2168083-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-4 1 2844992-3 1 1-455888-0 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 1803155-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1338690-2 1 4-240641-2 1 2119757-4 1 238011-8 1 2119784-2 1 455888-1 1 1-562108-5 290 244 243 242 241 239 238 164 151 144 143 142 141 140 99 98 96 95 82 81 79 78 71 70 69 67 66 61 59 56 53 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 18 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-5 TE Connectivity APPLICATION SPEC - 1 2844950-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH AIR FEED MODULE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SPACER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED HOLD DOWN, TERMINAL INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE, F Ocean Side Feed Applicator - DRAWING NO 2151493 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 244 PNEUMATIC 243 59 56 A 21 242 81 18 2 3 APVD - - - 18 7 D POSITION 1 53 18 81 7 POSITION 1 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 7 6 1 70 69 SEE TERMINAL HOLD DOWN AND SPACER SETUP CHART ON THIS SHEET AND NOTES 2 3 1 GROUP 2 1 4 28 5 41 53 81 5-968220-6 1703296-1 1703296-5 1534116-1 1534116-2 5-1534116-1 5-1534116-2 968220-1 968220-5 968220-6 5-968220-1 5-968220-5 82 56 7 81 7 238 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2-928918-2 3-928918-2 5-928918-1 6-928918-1 6-928918-2 6-928918-3 1394702-1 1394702-2 5-1394702-1 5-1394702-2 968893-1 59 SEE DETAIL A 53 928999-1 928999-5 928999-6 5-928999-1 6-928999-5 928918-1 928918-2 1-928918-1 HOLD DOWN & SPACER 1-928918-2 TOOLING SETUP FOR TERMINALS: 2 6 140 GROUP 1 239 A C DWN TERMINAL HOLD DOWN AND SPACER SETUP CHART MECHANICAL D DATE 18 7 POSITION 2 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: C 53 18 81 7 1241918-1 DETAIL A POSITION 2 DOUBLE ACTING PNEUMATIC WITH SENSORS 66 164 10 35.58 2 33 0.05 67 24 A 30 290 B A 95 59 21 78 56 RAM SET-UP 20 96 POSITION TOP EDGE OF HOLD DOWN AGAINST BOTTOM SURFACE OF RAM 18 19 9 29 1 REF 8 12 SEE DETAIL A B 2.5 # 0.5 34 REF 241 13 TERMINAL SUPPORT LOCATION 1 ITEM 30 LOCATED AT FRONT HOLES CAM POSITIONS 30mm STROKE 30mm 79 STROKE 25 27 142 61 26 23 141 98 99 34 143 8 1 144 143 10 1 20 REF REF 29 30mm STROKE 30 11 151 6.4 48 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 02SEP2011 CHK 02SEP2011 APVD 02SEP2011 L.GROSS G.BAILEY I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2151493 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J