8-2151494-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151494-1 T SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151494-2 T 7-2151494-1 T 7-2151494-2 T 7- 2151494 -7 J CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 A - F F - WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-5250 (B)114-5291 TERMINALS APPLIED TE TERMINAL (A) 1123343-1 WIRE SIZE 0.50mm2 0.30mm2 0.22mm2 n (A) 1123343-2 C1__DWG_PN_1_1 - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 (C)114-5250-2 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 (B) 1376109-1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION - - 1.06+/-0.05 [.042+/-.002] 0.96+/-0.05 [.038+/-.002] 0.84+/-0.05 [.033+/-.002] C1__DWG_PN_3_1 TE TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_0 (B) 1376109-2 CRIMP HEIGHT REFERENCE SETTING 8.5 9.2 10.0 n 3.00-3.50 mm [.118-.138 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 0.95-1.70 mm [.037-.067 IN] C1__DWG_PN_4_1 TE TERMINAL (C) 1674298-1 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 0.50mm2 0.30mm2 0.22mm2 TE CRIMP SPECIFICATION 025 RECEPTACLE CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 025 RECEPTACLE CONTACT TERMINAL NAME: W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TERMINAL APPLICATION SPECIFICATION - 114-15120 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1.01+/-0.05 [.040+/-.002] 0.96+/-0.05 [.038+/-.002] 0.84+/-0.05 [.033+/-.002] C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 1674298-1 1801069-2 C1__DWG_PN_4_1 WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.5 9.2 10.0 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 0.50mm2 0.35mm2 0.22mm2 n 7 - TERMINALS APPLIED CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3.00-3.50 mm [.118-.138 IN] 5 (C) 2005427-1 C1__DWG_PN_1_1 0.95-1.70 mm [.037-.067 IN] - TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 3 - - - - 5 1123343-1 C1__DWG_PN_1_1 - 1.20-1.60 mm [.047-.063 IN] - TE TERMINAL C1__DWG_PN_1_0 - INSULATION DIAMETER RANGE - - TE CRIMP SPECIFICATION 025 RECEPTACLE CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1122343-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 1802189-1 - C1__DWG_PN_4_0 5 C1__DWG_PN_4_1 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.99+/-0.05 [.039+/-.002] 0.92+/-0.05 [.036+/-.002] 0.84+/-0.05 [.033+/-.002] - 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.5 9.3 10.0 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 7 - 101-35000. - APPLICATION SPECIFICATION 114-15120 IS RESTRICTED TO RENAULT AND ITS HARNESS MAKERS. 1 - 1 - 1 1 1 A *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - 1 1 - - 1 1 1 1 1 1 1 DWN APVD ECR-21-006443 23JUN2021 FZ RK S ECR-21-006714 06JUL2021 FZ RK T ECR-22-130688 25FEB2022 FZ JH T1 ECR-22-133359 22MAR2022 FZ YY DIMENSIONS: Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - -1 PART NO 1 1 1 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 2 1 1 - 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - -77 -72 -71 -52 -51 -2 ATLANTIC VERSION Pro/ENGINEER DRAWING DATE R1 1803515-3 2-1803583-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-6 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2-2168083-5 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-3 2079383-5 2-2844962-4 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 8-1333201-3 1-240641-2 1-2119757-1 1-238011-0 2-1803223-6 455888-1 3-456402-5 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AMP 4805 REV 31MAR2000 DESCRIPTION D TYPE TE TERMINAL LTR - 3 TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 1.40 mm [.055] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 1.40 mm [.055] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE T APPLICATOR DATA 4 LOC 2151494 -1 T 5 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151494 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 B. WEAVER G. HOFFNER G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-5 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-6 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2-2168083-5 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-4 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 8-1333201-3 1 1-240641-2 1 1-2119757-1 1 1-238011-0 1 2-1803223-6 1 455888-1 1 3-456402-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 70 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151494 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV T1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 244 243 A 238 53 242 50 7 59 C 2 3 8 177 82 1 3.5 REF 0.5 34 REF 1 C 2 SEE DETAIL A 3 2 176 56 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 174 TERMINAL SUPPORT LOCATION 70 5 41 181 2 175 44.86 44 293 0.05 REF 182 3 180 66 DETAIL A 2 164 17.8 0.5 67 180 REF 33 A 24 B RAM AND HOLD DOWN SET-UP 19 30 B 20 9 21 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 47 30 REF 29 REF 11 30mm STROKE 30mm STROKE 30mm STROKE 1 20 113 5 46 292 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 B. WEAVER G. HOFFNER G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151494 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV T1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151494 -1 T FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151494 -7 J CRIMP TOOLING KIT - T 4 3 2 LOC PART NUMBER 2- 2151494 -2 5 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2011 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.40 mm [.055] 1.40 mm [.055] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: 025 RECEPTACLE CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION C n (A)114-5250 (B)114-5291 TERMINALS APPLIED TE TERMINAL (A) 1123343-1 TE CRIMP SPECIFICATION - - TERMINAL APPLICATION SPECIFICATION (C) 114-5250-2 TERMINALS APPLIED (A) 1123343-2 C1__DWG_PN_1_1 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 (B) 1376109-1 C1__DWG_PN_3_1 n 3.00-3.50 mm [.118-.138 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 0.95-1.70 mm [.037-.067 IN] TE TERMINAL TE TERMINAL C1__DWG_PN_4_0 (B) 1376109-2 (C) 1674298-1 C1__DWG_PN_4_1 TE CRIMP SPECIFICATION 025 RECEPTACLE CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 0.95-1.70 mm [.037-.067 IN] 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 1674298-1 1801069-2 C1__DWG_PN_4_1 114-15120 n 7 - TERMINALS APPLIED (C) 2005427-1 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE TE CRIMP SPECIFICATION 025 RECEPTACLE CONTACT TERMINAL NAME: 5 TE TERMINAL C1__DWG_PN_1_0 TE TERMINAL TERMINAL DATA: 1123343-1 C1__DWG_PN_1_1 1.20-1.60 mm [.047-.063 IN] - - - - - 1 - TE TERMINAL C1__DWG_PN_2_1 1122343-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 1802189-1 - 1 - 0.50mm2 0.30mm2 0.22mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 CRIMP HEIGHT REFERENCE SETTING 1.06+/-0.05 [.042+/-.002] W1__DWG_CRIMP_HT_1 0.96+/-0.05 [.038+/-.002] W1__DWG_CRIMP_HT_2 0.84+/-0.05 [.033+/-.002] W1__DWG_CRIMP_HT_3 4 8.5 9.2 10.0 W1__FA_SETTING_1 WIRE SIZE 0.50mm2 0.30mm2 W1__FA_SETTING_2 0.22mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.01+/-0.05 [.040+/-.002] 0.96+/-0.05 [.038+/-.002] 0.84+/-0.05 [.033+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.5 9.2 10.0 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 0.50mm2 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.99+/-0.05 [.039+/-.002] 0.92+/-0.05 [.036+/-.002] 0.84+/-0.05 [.033+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 8.5 9.3 10.0 - 4 5 7 ENTRY LEVEL APPLICATOR PART NUMBER 8-2151494-1 A 8-2151494-2 9-2151494-1 9-2151494-2 AMP 4805 REV 31MAR2000 SAME AS ITEM ITEM DESCRIPTION 2151494-1 1 WIRE CRIMPER 2151494-2 2-2151494-1 2-2151494-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1-1803940-0 DELETE 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 2-1803628-6 1803940-9 1 1 - 1 1 1 - 1 1 1 - SUBSTITUTE PART NUMBER 3-1803530-5 2 1 - ITEM SUBSTITUTION LIST 1 2 - 1 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - - 1 1 - 1 2 - - APPLICATION SPECIFICATION 114-15120 IS RESTRICTED TO RENAULT AND ITS HARNESS MAKERS. 1 1 - 1 2 1 - 101-35000. 1 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 4 - 5 1 4 - 4 CRIMP HEIGHT REFERENCE SETTING - 1 - CRIMP HEIGHT mm [INCH] - REF REF - WIRE SIZE 1 1 - C1__DWG_PN_4_1 1 - - C1__DWG_PN_4_0 1 1 C1__DWG_PN_2_0 1 1 - 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 2-2168083-5 1803382-6 18023-9 2119652-1 1803602-1 1752356-3 2079383-5 2-2844962-4 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 8-1333201-3 1-240641-2 1-2119757-1 1-238011-0 2-1803223-6 455888-1 3-456402-5 1 1 - 3 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE DWN 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 B. WEAVER G. HOFFNER G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2-2168083-5 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-4 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 8-1333201-3 1 1-240641-2 1 1-2119757-1 1 1-238011-0 1 2-1803223-6 1 455888-1 1 3-456402-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 67 66 59 56 53 50 49 48 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-5 Ocean Side Feed Applicator - DRAWING NO 2151494 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 6 5 4 3 2 2011 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 243 242 A 2 244 56 PNEUMATIC D 238 53 2 3 3.5 REF 8 50 34 0.5 REF 7 59 82 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 70 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 35.83 0.05 140 REF 66 164 DETAIL A 67 2 33 A 24 B RAM SET-UP 19 20 30 B 9 21 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 30mm STROKE REF REF 29 11 30mm STROKE 30mm STROKE 142 30 1 20 151 113 48 5 141 98 99 34 143 8 1 144 143 10 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 B. WEAVER G. HOFFNER G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151494 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T1