7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
T
FINE CRIMP HEIGHT ADJUST
MECHANICAL
5-2151496-1
T
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL
5-2151496-2
T
7-2151496-1
T
7-2151496-2
T
7- 2151496 -7
J
4
3
2
LOC
2151496 -1
T
5
2011
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2151496 -2
D
6
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
-
MECHANICAL
-
PNEUMATIC
-
CRIMP TOOLING KIT
-
-
1
1
-
-
1
3
1
-
1
-
1
-
-
-
CRIMP
WIRE
INSUL
SIZE
APPLICATOR INSTRUCTIONS
408-35042
3
-
-
-
WIRE STRIP LENGTH
C
TE TERMINAL
66506-2
66506-3
66506-4
66504-2
66504-3
66504-4
6-66504-8
WIRE
SIZE
20 AWG
22 AWG
24 AWG
n
114-10000
-
TERMINALS APPLIED
TE CRIMP SPECIFICATION
C1__DWG_PN_1_1
166053-4
C1__DWG_PN_1_2
166053-5
166053-6
C1__DWG_PN_1_3
C1__DWG_PN_1_4
1-166053-0
C1__DWG_PN_1_5
1-166053-2
1-166053-3
C1__DWG_PN_1_6
C1__DWG_PN_1_7
1-166053-4
1.27-1.52 mm [.050-.060 IN]
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
166051-1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_2_6
C1__DWG_PN_2_7
C1__DWG_PN_2_8
166051-2
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
0.81+/-0.05 [.032+/-.002]
0.81+/-0.05 [.032+/-.002]
0.81+/-0.05 [.032+/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
1-166051-4
786743-1
C1__DWG_PN_3_2
166051-4
166051-5
C1__DWG_PN_3_3
C1__DWG_PN_3_4
166051-6
C1__DWG_PN_3_5
166051-9
1-166051-0
1-166051-2
1-166051-3
C1__DWG_PN_3_6
C1__DWG_PN_3_7
C1__DWG_PN_3_8
C1__DWG_PN_3_9
1658537-1
1658537-3
1658537-5
1658537-6
1658539-1
1658539-2
1658539-5
n
2.14-2.64 mm [.084-.104 IN]
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
WIRE STRIP LENGTH
TE TERMINAL
C1__DWG_PN_4_0
-
166051-1
166051-6
C1__DWG_PN_4_1
C1__DWG_PN_4_2
C1__DWG_PN_1_2
1-166051-3
C1__DWG_PN_4_3
-
-
-
-
1-166051-4
TE TERMINAL
166051-4
1-166051-0
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TE TERMINAL
166051-5
1-166051-2
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
8.4
8.4
8.4
1
1
2
1
1
1
-
1
-
1
-
C1__DWG_PN_4_0
2
-
C1__DWG_PN_4_1
2
-
C1__DWG_PN_4_2
1
-
1
-
C1__DWG_PN_4_4
WIRE
SIZE
C1__DWG_PN_4_6
C1__DWG_PN_4_7
C1__DWG_PN_4_8
0.5mm2
0.35mm2
C1__DWG_PN_4_9
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
0.85+/-0.02 [.033+/-.0008]
0.78+/-0.02 [.031+/-.0008]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
8.1
8.6
1
-
C1__DWG_PN_4_5
4
-
2
-
W1__FA_SETTING_1
1
-
W1__FA_SETTING_2
1
-
1
-
1
-
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
1
-
5
C1__DWG_PN_2_2
1
-
1.27-1.52 mm [.050-.060 IN]
-
C1__DWG_PN_2_1
1
-
INSULATION DIAMETER RANGE
-
-
-
-
W1__FA_SETTING_1
1
-
W1__FA_SETTING_2
1
-
W1__FA_SETTING_3
1
-
1
-
2
B
1
2
3
4
5
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
2
-
1
-
1
-
1
-
1
-
1
1
1
REQUIREMENT.
THIS
A TE
ACCORDING TO
1
1
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
1
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
2
-
RECOMMENDED SPARE PARTS
2
-
1
-
1
-
1
-
1
-
1
-
1
1
2
-
1
-
1
-
SPECIFIC
A
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
-
1
2
-
1
2
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
1
2
1
1
1
1
1
1
1
4
1
4
2
4
2
1
2
1
1
1
1
1
1
1
1
1
2
-
1
1
-
-
1
-
-
-
-
1
-
1
1
1
1
1
1
2
1
2
2
2
2
1
2
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
-
1
-
1
1
1
-
2
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -72 -71 -52 -51 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
P
LTR
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
JWC
RK
R
ECR-21-006788
08JUL2021
JWC
GB
S
ECR-21-120384
10NOV2021
FJ
GB
T
ECR-21-122524
30NOV2021
FJ
RK
PART NO
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
DEPRESSOR, WIRE
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCREW, SHOULDER
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .055
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
DWN
26SEP2011
CHK
26SEP2011
APVD
26SEP2011
B. WEAVER
G. HOFFNER
T. ELBIN
WEIGHT
NAME
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119791-5
1
2119641-1
1
2119082-5
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
1-1752354-3
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
690438-1
2
2168083-1
1
2168083-6
1
455888-4
1
1803607_3
1
2119943-1
1
2119740-1
2
2168078-1
2
2-18032-5
1
2161425-4
1
5-18022-5
1
1338685-1
4
2168083-3
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2-1803583-5
1
1803515-1
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-4
1
2844938-1
1
455888-6
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
1338690-9
1
3-240641-3
1
2119757-1
1
2-238011-0
1
1633966-1
1
455888-2
1
2-1803224-5
293
292
286
248
244
243
242
241
239
238
182
181
180
177
176
175
174
164
121
113
99
98
96
95
93
82
71
69
67
66
61
60
59
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
SIZE
-
1
2-1803583-1
TE Connectivity
-
-
1
1803515-3
DESCRIPTION
APPLICATION SPEC
-
APVD
06OCT2020
-1
1
DWN
ECR-20-014199
1
-
DATE
P
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DESCRIPTION
1803515-3
2-1803583-1
2119791-5
2119641-1
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
4-1722335-3
1-5018030-0
1-1752354-3
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
1-22281-8
2119955-1
2844908-1
2844907-1
690438-1
2168083-1
2168083-6
455888-4
1803607-3
2119943-1
2119740-1
2168078-1
2-18032-5
2161425-4
5-18022-5
1338685-1
2168083-3
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2-1803583-5
1803515-1
1803602-1
1752356-1
2079383-5
2-2844962-4
2844938-1
455888-6
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
1338690-9
3-240641-3
2119757-1
2-238011-0
1633966-1
455888-2
2-1803224-5
-
REF REF REF REF REF REF
-
-
166051-2
166051-9
C1__DWG_PN_1_1
-
-
7
C1__DWG_PN_2_0
-
-
-
TE TERMINAL
C1__DWG_PN_1_0
5
TE CRIMP SPECIFICATION
PIN CONTACT,SIZE 20 DF
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
5
TE TERMINAL
166053-1
C1__DWG_PN_1_0
-
-
PIN CONTACT,SIZE 20 DF
TERMINAL
APPLICATION
SPECIFICATION
-
-
TE TERMINAL
2.14-2.64 mm [.084-.104 IN]
-
-
-
TERMINAL NAME:
-
-
TYPE
1.57 mm [.062]
TERMINAL DATA:
1
-
F
O
1.40 mm [.055]
66
PNEUMATIC
SEAL STRIPPER CRIMPER
TERMINATING UNIT
APPLICATOR DATA
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151496
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
T
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
2011
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
44
56
PNEUMATIC
244
243
53
50
242
7
A
82
238
1
52
59
C
2
293
51
1
2
3
3
2
8
1
4
177
286
2
56
0.5
34 REF
69
28
2 176
SEE DETAIL A
3.0
REF
5
C
41
TERMINAL SUPPORT LOCATION
174
181
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
2
175
182
3
44 293 REF
66
2
180
164
DETAIL A
44.61
67
33
16.8
A
24
30
20
121
B
9
1
RAM SET-UP
21
29
241
27
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30 REF
29 REF
113
5
61
25
26
23
93
98
99
292
46
34
54
8
1
60
54
10
1
20
30mm STROKE
30mm STROKE
30mm STROKE
248
48
B
12
96
CAM POSITIONS
0.5
19
95
47
0.05
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
26SEP2011
CHK
26SEP2011
APVD
26SEP2011
B. WEAVER
G. HOFFNER
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151496
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
T
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2151496 -1
T
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151496 -7
J
CRIMP TOOLING KIT
-
T
3
2
LOC
PART
NUMBER
2- 2151496 -2
4
2011
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
TYPE
1.57 mm [.062]
APPLICATOR INSTRUCTIONS
408-35042
1
-
F
O
1.40 mm [.055]
1
1
-
3
1
-
1
-
-
-
1
-
TE TERMINAL
PIN CONTACT,SIZE 20 DF
TERMINAL NAME:
WIRE STRIP LENGTH
2.14-2.64 mm [.084-.104 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
66506-2
66506-3
66506-4
66504-2
66504-3
66504-4
6-66504-8
n
114-10000
-
TERMINALS APPLIED
TE TERMINAL
TE CRIMP SPECIFICIATION
166053-1
166053-4
C1__DWG_PN_1_1
C1__DWG_PN_1_2
166053-5
C1__DWG_PN_1_3
166053-6
1-166053-0
C1__DWG_PN_1_4
C1__DWG_PN_1_5
1-166053-2
C1__DWG_PN_1_6
1-166053-3
1-166053-4
C1__DWG_PN_1_7
1.27-1.52 mm [.050-.060 IN]
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
7
-
TERMINALS APPLIED
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_2_6
C1__DWG_PN_2_7
C1__DWG_PN_2_8
166051-1
166051-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
166051-4
C1__DWG_PN_3_3
166051-5
166051-6
C1__DWG_PN_3_4
C1__DWG_PN_3_5
166051-9
C1__DWG_PN_3_6
1-166051-0
1-166051-2
1-166051-3
C1__DWG_PN_3_7
C1__DWG_PN_3_8
C1__DWG_PN_3_9
TE TERMINAL
1-166051-4
786743-1
1658537-1
1658537-3
1658537-5
1658537-6
1658539-1
1658539-2
1658539-5
n
2.14-2.64 mm [.084-.104 IN]
5
TE TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
C1__DWG_PN_4_0
C1__DWG_PN_4_1
TE TERMINAL
166051-1
166051-6
C1__DWG_PN_4_2
C1__DWG_PN_4_3
1-166051-3
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
1-166051-4
C1__DWG_PN_1_3
-
C1__DWG_PN_4_7
TE TERMINAL
166051-4
1-166051-0
C1__DWG_PN_2_3
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TE TERMINAL
166051-5
1-166051-2
C1__DWG_PN_3_3
C1__DWG_PN_4_8
C1__DWG_PN_4_9
0.5mm2
0.35mm2
W1__DWG_WGAUGE_2
1
-
1
-
1
0.85+/-0.02 [.033+/-.0008]
0.78+/-0.02 [.031+/-.0008]
1
-
C1__DWG_PN_4_0
2
-
C1__DWG_PN_4_1
1
-
C1__DWG_PN_4_2
1
-
C1__DWG_PN_4_3
1
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1
-
5
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
8.1
8.6
1
-
C1__DWG_PN_4_5
WIRE
SIZE
1
-
C1__DWG_PN_4_4
C1__DWG_PN_4_6
1
-
166051-9
C1__DWG_PN_1_2
-
-
-
5
TE TERMINAL
166051-2
C1__DWG_PN_1_0
-
4
-
1.27-1.52 mm [.050-.060 IN]
-
1
-
INSULATION DIAMETER RANGE
-
1
-
TE CRIMP SPECIFICATION
PIN CONTACT,SIZE 20 DF
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
1
-
2
-
2
-
W1__FA_SETTING_1
W1__FA_SETTING_2
1
-
1
-
WIRE
SIZE
20 AWG
22 AWG
24 AWG
B
1
2
3
4
5
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
0.81+/-0.05 [.032+/-.002]
0.81+/-0.05 [.032+/-.002]
0.81+/-0.05 [.032+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
8.4
8.4
8.4
W1__FA_SETTING_2
W1__FA_SETTING_3
1
-
1
-
-
-
1
-
1
-
2
-
2
-
1
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
1
-
2
-
1
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
1
-
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
-
1
-
2
-
TERMINAL LUBRICANT IS RECOMMENDED.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
W1__FA_SETTING_1
RECOMMENDED SPARE PARTS
1
-
1
1
-
1
-
REQUIREMENT.
THIS
A TE
ACCORDING TO
1
-
1
1
1
1
-
1
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
1
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
2
-
CRIMP HEIGHT
4
REFERENCE SETTING
1
1
-
1
-
1
-
SPECIFIC
1
1
1
1
1
1
-
A
1
1
1
1
1
-
REF REF
-
TERMINAL DATA:
2119791-5
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2161425-4
2168083-9
2119653-2
3-1803583-0
1803516-1
1-22281-8
2119955-1
2844908-1
2844907-1
690438-1
2168083-1
2168083-6
455888-4
1803607-3
2119943-1
2119740-1
2168078-1
2-18032-5
5-18022-5
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1752356-1
2079383-5
2-2844962-4
2844938-1
455888-6
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
1338690-9
3-240641-3
2119757-1
2-238011-0
1633966-1
455888-2
2-1803224-5
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
2
1
1
1
2
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
26SEP2011
CHK
26SEP2011
APVD
26SEP2011
B. WEAVER
G. HOFFNER
T. ELBIN
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2161425-4
4
2168083-9
1
2119653-2
1
3-1803583-0
1
1803516-1
1
SIMP_1-22281-8
1
2119955-1
1
2844908
1
2844907
1
690438-1
2
2168083-1
1
2168083-6
1
455888-4
1
1803607_3
1
2119943-1
1
2119740-1
2
2168078-1
2
2-18032-5
1
5-18022-5
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-4
1
2844938-1
1
455888-6
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
1338690-9
1
3-240641-3
1
2119757-1
1
2-238011-0
1
1633966-1
1
455888-2
1
2-1803224-5
286
244
243
242
241
239
238
164
151
144
143
142
141
140
121
113
99
98
96
95
93
82
71
69
67
66
61
59
56
53
52
51
50
49
48
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2119082-5
TE Connectivity
APPLICATION SPEC
-
1
2119791-5
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DEPRESSOR, WIRE
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCREW, SHOULDER
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SPRING, COMPRESSION
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .055
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
Ocean Side Feed
Applicator
-
DRAWING NO
2151496
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
T
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
2011
6
5
4
3
2
2011
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
140
239
PNEUMATIC
59
244
56
243
242
D
2
2
3
53
A
3.0
50
238
34
82
59
1
1
2
52
C
3
1
REF
TERMINAL SUPPORT LOCATION
4
286
51
SEE DETAIL A
REF
8
7
0.5
56
69
C
28
5
41
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
35.58
164
DETAIL A
33
2
67
RAM SET-UP
19
20
30
B
B
21
95
9
121
12
96
241
29
1
ITEM 30 LOCATED AT
FRONT HOLES
1
29
REF
30
REF
11
30mm STROKE
30mm STROKE
142
13
27
CAM POSITIONS
0.05
66
A
24
30mm STROKE
REF
140
20
151
113
48
5
25
61
26
23
93
98
99
141
34
143
8
1
144
143
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
26SEP2011
CHK
26SEP2011
APVD
26SEP2011
B. WEAVER
G. HOFFNER
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151496
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
T