7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2151498-1
C
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2151498-2
C
7- 2151498 -7
A
C
3
2
LOC
2151498 -1
2151498 -2
4
2011
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
30APR2012
BW
GB
B
ECR-21-113617
14SEP2021
JWC
TE
C
ECR-22-126487
13JAN2022
FJ
TE
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
-
5.33mm [.210 IN]
-
APPLICATOR INSTRUCTIONS
408-35042
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
TERMINAL, RING
TERMINAL NAME:
WIRE STRIP LENGTH
6.35 mm [.250 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
114-2084
-
INSULATION DIAMETER RANGE
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
41356
TE TERMINAL
41341
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
-
TE TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
-
-
WIRE
SIZE
10 AWG
12 AWG
CRIMP HEIGHT
INCH [mm]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
3.38+/-0.05 [0.133+/-0.002]
3.07+/-0.05 [0.121+/-0.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
8.5
12.4
-
3
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
1
2
B
3
-
RECOMMENDED SPARE PARTS
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING.
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
-
1
1
-
1
A
1
1
-
-
1
1
1
-
-
1
1
1
1
REF REF REF REF
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
2
2
2
1
2
2
2
2
1
2
2
2
1
1
2
2
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
-
1
2
2
-
1
1
1
1
1
-
1
1
2
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
PART NO
1
-77 -72 -71 -2
DIMENSIONS:
-1
-
1
1
1
1
1
1
2119641-1
2119580-1
2844940-1
1673019-1
993111-1
994970-2
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
2168083-2
5-18022-5
1338683-1
1-22284-0
1-22281-8
2168083-6
18023-9
2119652-1
2119653-1
1803583-9
2168083-9
1803515-1
1-18023-1
980371-4
1803602-1
2168083-2
18023-5
2168083-1
2-18032-5
2844938-1
356835-1
2119924-2
2168083-2
1-18028-2
2119533-1
1-2119928-6
2119830-2
2119923-1
3-690754-6
1-679651-9
9-568176-6
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FEED CAM, AIR FEED
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
BLADE, SLUG
PIN, SLOTTED SPRING 3.0 X 20.0
COUNTER, MAGNETIC
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SPRING, COMPRESSION
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
SCR, SKT HD CAP, RoHS, M4 X 20
RAM ASSEMBLY, SF ATLANTIC
SCR, SKT HD CAP M4 X 10.0
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, BHSC, RoHS (M8 X 25)
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP M3 X 12.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SET, FLT PNT, M5 X 20.0
PLATE, STRIP GUIDE
LEVER, DRAG RELEASE
SHEAR, LOWER
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FENCE
HOLDER, SLUG BLADE
ANVIL, SPECIAL
DRAG, SPECIAL
FRONT STRIP GUIDE
CRIMPER, WIRE
DWN
14SEP2011
CHK
14SEP2011
APVD
14SEP2011
B. WEAVER
K. STAKEM
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1673019
1
993111-1
1
COUNTER_994970
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
1338683-1
2
SIMP_1-22284-0
1
SIMP_1-22281-8
1
2168083-6
3
18023-9
1
2119652
1
2119653
1
1803583-9
2
2168083-9
1
1803515-1
1
1-18023-1
1
980371-4
1
1803602-1
2
2168083-2
2
18023-5
2
2168083-1
2
2-18032-5
1
2844938-1
1
356835-1
1
2119924-2
1
2168083-2
1
1-18028-2
1
2119533
1
1-2119928-6
1
2119830-2
1
2119923-1
1
3-690754-6
1
1-679651-9
1
9-568176-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2844940-1
248
239
238
232
177
164
99
98
82
71
67
66
60
59
56
52
51
50
49
48
47
46
45
44
43
42
41
36
34
33
31
29
27
22
21
20
19
12
11
8
7
6
1
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
-
1
2119641-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151498
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
2011
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
56
PNEUMATIC
44
A
2
43.68
238
0.05
59
RAM SET-UP
C
177
SEE DETAIL A
C
82
1
1
56
41
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
45
11
36
DETAIL A
1 232
34
6
B
66
2
164
67
A
51
B
5.28
FENCE DISTANCE
19
12
20
21
29
CAM POSITIONS
52
30mm STROKE
30mm STROKE
30mm STROKE
43
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
31
33
47
248
48
7
27
42
98
99
50
46
1
22
8
1
60
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
14SEP2011
CHK
14SEP2011
APVD
14SEP2011
B. WEAVER
K. STAKEM
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151498
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2011
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2151498 -1
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151498 -7
A
CRIMP TOOLING KIT
-
C
3
2
LOC
PART
NUMBER
2- 2151498 -2
4
2011
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
-
5.33mm [.210 IN]
-
APPLICATOR INSTRUCTIONS
408-35042
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
TERMINAL, RING
TERMINAL NAME:
WIRE STRIP LENGTH
6.35 mm [.250 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
114-2084
-
INSULATION DIAMETER RANGE
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
41356
TE TERMINAL
C1__DWG_PN_1_0
41341
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
-
-
C1__DWG_PN_4_0
1
-
C1__DWG_PN_2_1
10 AWG
12 AWG
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
3.38+/-0.05 [0.133+/-0.002]
3.07+/-0.05 [0.121+/-0.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
8.5
12.4
1
-
3
-
3
B
1
2
2
1
-
1
1
-
1
1
-
2
-
-
1
2
-
2
1
-
1
1
-
1
1
-
1
2
-
2
2
-
2
2
-
2
2
-
2
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
1
1
1
-
1
1
-
1
1
1
A
1
1
-
1
2
1
-
1
1
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING.
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
-
1
1
1
-
4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
1
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
1
1
-
2
1
1
-
RECOMMENDED SPARE PARTS
1
1
-
1
1
-
-
W1__FA_SETTING_2
-
1
W1__FA_SETTING_1
1
REF REF
-
CRIMP HEIGHT
INCH [mm]
1
1
-
WIRE
SIZE
-
1
-
2119580-1
2844940-1
1673019-1
993111-1
994970-2
2119641-2
2168083-8
2119653-2
1803583-2
1803516-1
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
5-18022-5
1338683-1
1-22284-0
1-22281-8
2168083-6
18023-9
2119652-1
2168083-9
1-18023-1
980371-4
1803602-1
2168083-2
18023-5
2168083-1
2-18032-5
2844938-1
356835-1
2119924-2
2168083-2
1-18028-2
2119533-1
1-2119928-6
2119830-2
2119923-1
3-690754-6
1-679651-9
9-568176-6
1
1
1
1
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
BLADE, SLUG
PIN, SLOTTED SPRING 3.0 X 20.0
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SPRING, COMPRESSION
SPRING, COMPRESSION
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP M4 X 10.0
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, BHSC, RoHS (M8 X 25)
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP M3 X 12.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SET, FLT PNT, M5 X 20.0
PLATE, STRIP GUIDE
LEVER, DRAG RELEASE
SHEAR, LOWER
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FENCE
HOLDER, SLUG BLADE
ANVIL, SPECIAL
DRAG, SPECIAL
FRONT STRIP GUIDE
CRIMPER, WIRE
DWN
14SEP2011
CHK
14SEP2011
APVD
14SEP2011
B. WEAVER
K. STAKEM
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
993111-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
1
2119653-2
1
1803583-2
1
1803516-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
5-18022-5
1
1338683-1
2
SIMP_1-22284-0
1
SIMP_1-22281-8
1
2168083-6
3
18023-9
1
2119652
2
2168083-9
1
1-18023-1
1
980371-4
1
1803602-1
2
2168083-2
2
18023-5
2
2168083-1
2
2-18032-5
1
2844938-1
1
356835-1
1
2119924-2
1
2168083-2
1
1-18028-2
1
2119533
1
1-2119928-6
1
2119830-2
1
2119923-1
1
3-690754-6
1
1-679651-9
1
9-568176-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1673019
239
238
232
177
164
151
144
142
141
140
99
98
82
71
67
66
59
56
52
51
50
49
48
45
43
42
41
36
34
33
31
29
27
22
21
20
19
12
11
8
7
6
1
TE Connectivity
APPLICATION SPEC
-
1
2844940-1
DESCRIPTION
PRODUCT SPEC
-
1
2119580-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151498
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
2011
6
5
4
3
2
2011
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
D
239
140
59
2
56
PNEUMATIC
177
A
82
1
1
41
238
45
11
59
36
C
1 232
SEE DETAIL A
56
34.65
164
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
2
66
34
6
67
A
51
C
0.05
RAM SET-UP
19
12
DETAIL A
20
29
21
52
5.28
FENCE DISTANCE
31
B
B
43
33
7
27
42
98
99
50
141
22
1
8
1
144
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
151
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
14SEP2011
CHK
14SEP2011
APVD
14SEP2011
B. WEAVER
K. STAKEM
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151498
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C