7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
G
5-2151499-2
G
7-2151499-2
G
7- 2151499 -7
G
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2151499 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
PNEUMATIC
SEAL STRIPPER CRIMPER
TERMINATING UNIT
DESCRIPTION
DATE
DWN
APVD
E
ECR-19-001536
29JAN2019
MEH
TE
F
ECR-19-005396
03APR2019
LG
TE
G
ECR-20-011484
13AUG2020
JWC
TE
G1
ECR-21-007085
29JUL2021
JWC
TE
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.39 mm [.094]
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-35042
TERMINAL DATA:
-
DELPHI TERMINAL
WIRE STRIP LENGTH
n
4.83-5.59 mm [.190-.220 IN]
TERMINAL
APPLICATION
SPECIFICATION
C
5
C1__DWG_PN_1_1
-
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE SEAL
1949092-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
1949092-2
1949772-2
1949772-1
16 AWG OR 1.25mm2
0.80mm2
0.50mm2
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.30+/-0.05 [.051+/-.002]
1.15+/-0.05 [.045+/-.002]
1.10+/-0.05 [.043+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.8
8.3
9
-
C1__DWG_PN_4_2
3
B
4
5
6
7
C1__DWG_PN_2_0
C1__DWG_PN_2_1
-
C1__DWG_PN_2_2
4
0.80mm2
W1__FA_SETTING_1
0.50mm2
W1__FA_SETTING_2
8.9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1949092-2
W1__DWG_WGAUGE_2
1.10+/-0.05 [.043+/-.002]
C1__DWG_PN_3_4
C1__DWG_PN_3_5
15324982
12034365
15324983
12015323
4
9.5
W1__DWG_CRIMP_HT_2
DELPHI PACKARD TERMINAL
n
WIRE
SIZE
0.80mm2
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
THE
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
TERMINAL MANUFACTURER'S SPECIFICATIONS.
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED
AND APPROVED APPLICATIONS,
AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE. AS SUCH, IT IS
TO ASSESS
TERMINAL
1.6-2.45 [.063-.096 IN]
5
7
DELPHI TERMINAL
12089188
CRIMP HEIGHT
mm [INCH]
1.15+/-0.05 [.045+/-.002]
1.10+/-0.05 [.043+/-.002]
TE SEAL
1949092-1
1949092-2
1949772-2
1949772-1
286553-1
CRIMP HEIGHT
REFERENCE SETTING
7
4
1
8.3
8.9
1
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
AMP 4805 REV 31MAR2000
1
1
1
1
-
1
-
1
-
1
1
1
1
2
-
1
1
1
1
1
1
2
1
1
1
-77 -72 -52 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
1
1
1
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
2
-
1
-
1
1
1
-
1
-
2
-
1
1
1
-
1
1
1
-
2
1
1
-
2
2
1
-
1
2
2
-
1
1
2
-
1
1
1
-
1
-
1
-
1
-
1
-
CABLE DIAMETER
DELPHI SEAL
15324985
15324982
12034365
15324983
12015323
1
1
1
-
2
1
1
-
4
2
1
-
1
4
2
-
1
1
4
-
1
1
1
-
12089188 PAGE 5 & 8 OF 35 Rev 2014-03-04
TERMINALS APPLIED
TE TERMINAL
286551-1
INSULATION DIAMETER RANGE
1
1
1
-
2
1
1
-
1
2
1
-
TAXI TERMINAL W/P - SOCKET
4.82-5.58 mm [.190-.220 IN]
TERMINAL
APPLICATION
SPECIFICATION
DELPHI PACKARD CRIMP SPECIFICATION
1
1
2
-
1
1
1
-
1
1
1
-
W1__FA_SETTING_2
1
1
1
-
W1__FA_SETTING_1
REF
1
1
-
-
REF
1
-
-
1
REF
-
-
1
-
-
C1__DWG_PN_4_5
-
1
-
-
C1__DWG_PN_4_4
-
1
-
-
C1__DWG_PN_4_3
-
1
-
-
C1__DWG_PN_4_2
-
1
-
-
C1__DWG_PN_4_1
1
1
-
-
1
1
-
-
1
1
1
-
CABLE DIAMETER
C1__DWG_PN_4_0
8.9
W1__DWG_CRIMP_HT_1
1.05+/-0.05 [.041+/-.002]
WIRE STRIP LENGTH
0.50mm2
A
C1__DWG_PN_3_3
DELPHI SEAL
15324985
CRIMP HEIGHT
REFERENCE SETTING
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM
MANUFACTURER FOR THIS CUSTOM REQUIREMENT.
C1__DWG_PN_3_2
1949772-2
1949772-1
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
ITEM 24 (STRIP GUIDE) WILL NEED ADJUSTED WHEN RUNNING DIFFERENT TERMINALS.
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
6
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
TE SEAL
1949092-1
C1__DWG_PN_3_0
286553-1
WIRE
SIZE
-
1
1
1
-
7
C1__DWG_PN_4_5
8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
9
C1__DWG_PN_1_1
-
1
1
1
-
1
1
1
-
-
3
C1__DWG_PN_4_4
TERMINAL NAME:
2
-
DELPHI TERMINAL
12146501
C1__DWG_PN_1_0
C1__DWG_PN_1_2
TERMINAL DATA:
1
5
3
1.6-2.45 [.063-.096 IN]
& 2 OF 3 Rev 2013-10-29
C1__DWG_PN_4_3
12015323
C1__DWG_PN_3_5
TE TERMINAL
286550-2
CABLE DIAMETER
C1__DWG_PN_4_1
12034365
15324983
C1__DWG_PN_3_4
CRIMP HEIGHT
mm [INCH]
C1__DWG_PN_4_0
15324982
C1__DWG_PN_3_3
286553-1
WIRE
SIZE
DELPHI SEAL
15324985
C1__DWG_PN_3_2
12146501 PAGE 1
TERMINALS APPLIED
7
DELPHI TERMINAL
12089040
C1__DWG_PN_1_0
TERMINAL
APPLICATION
SPECIFICATION
-
INSULATION DIAMETER RANGE
n
4.83-5.59 mm [.190-.220 IN]
-
-
1
1
1803515-3
2-1803583-1
2119641-1
2119082-6
2079764-1
2119083-1
7-18023-7
2844940-1
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
2844908-1
2844907-1
455888-7
1803607-3
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-3
1803382-6
18023-9
1803583-9
1803515-1
1803602-1
1752356-1
2079383-5
3-2844962-0
2844992-1
455888-3
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1633620-9
3-240641-3
2119781-1
5-238011-7
4-1633966-9
455888-3
4-1490019-1
-
1
1
-
TAXI TERMINAL W/P I-PIN
1
-
-
DELPHI PACKARD CRIMP SPECIFICATION
WIRE STRIP LENGTH
1.6-2.2 [.063-.087 IN]
-
DELPHI TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
12089040 PAGE 5 OF 40 Rev 2013-10-30
TERMINALS APPLIED
TE TERMINAL
286550-1
TERMINAL DATA:
DELPHI PACKARD CRIMP SPECIFICATION
TAXI TERMINAL W/P I-PIN
TERMINAL NAME:
-
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
DWN
10JAN2012
CHK
10JAN2012
APVD
10JAN2012
C. MOYER
T. ELBIN
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119082-6
1
2079764_APP
1
2119083
1
7-18023-7
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
2844908
1
2844907
1
455888-7
1
1803607_3
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
985575-3
1
1338685-1
4
2168083-3
2
2168083-3
1
1803382-6
1
18023-9
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-1
2
2079383-5
2
3-2844962-0
1
2844992-1
1
455888-3
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1633620-9
1
3-240641-3
..
1
ITEM_6
1
2119781-1
1
5-238011-7
1
4-1633966-9
1
455888-3
1
4-1490019-1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119641-1
293
292
248
244
243
242
241
238
182
181
180
177
176
175
174
164
99
98
82
71
67
66
60
59
57
56
54
53
50
49
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1803583-1
DESCRIPTION
PRODUCT SPEC
-
1
1803515-3
Ocean Side Feed
Applicator
-
DRAWING NO
2151499
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
G1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
-
-
5
D
APVD
-
REF
D
1.8 REF
44
PNEUMATIC
293
2
57 REF
SHEAR DEPRESSOR DETAIL
244
53
A
243
50
238
242
2
3
82
7
8
1
59
REF
4.3
0.5
1
34 REF
2
C
3
SEE DETAIL A
C
1
4
177
56
TERMINAL SUPPORT LOCATION
28
5
41
176
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
174
181
175
44 293
182
DETAIL A
180
164
33
7
B
67
2
A
24
44.61
66
6
57
19.0
20
29
21
0.5
180 REF
B
RAM AND HOLD DOWN SET-UP
9
1
12
241
13
ITEM 30 LOCATED AT
REAR HOLES
1
30 REF
CAM POSITION
30mm STROKE
0.05
19
30
REF
29 REF
98
99
46
292
34
54
8
1
60
54
10
1
20
11
248
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
ATLANTIC VERSION
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10JAN2012
CHK
10JAN2012
APVD
10JAN2012
C. MOYER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151499
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
G1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2151499 -2
G
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
G
3
2
LOC
PART
NUMBER
7- 2151499 -7
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
CRIMP TOOLING KIT
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.39 mm [.094]
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-35042
TERMINAL DATA:
DELPHI TERMINAL
TAXI TERMINAL W/P I-PIN
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.83-5.59 mm [.190-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
286550-1
5
12089040
C1__DWG_PN_1_1
C1__DWG_PN_1_2
TAXI TERMINAL W/P I-PIN
-
TERMINAL
APPLICATION
SPECIFICATION
-
12146501 PAGE 1
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE SEAL
C1__DWG_PN_3_0
1949092-1
1949092-2
DELPHI SEAL
15324985
15324982
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949772-2
12034365
C1__DWG_PN_3_3
1949772-1
286553-1
15324983
12015323
C1__DWG_PN_3_4
C1__DWG_PN_3_5
CABLE DIAMETER
C1__DWG_PN_4_0
TE TERMINAL
286550-2
-
C1__DWG_PN_4_1
C1__DWG_PN_4_2
1.6-2.45 [.063-.096 IN]
& 2 OF 3 Rev 2013-10-29
-
TERMINALS APPLIED
C1__DWG_PN_2_0
INSULATION DIAMETER RANGE
n
4.83-5.59 mm [.190-.220 IN]
7
DELPHI TERMINAL
C1__DWG_PN_1_0
DELPHI PACKARD CRIMP SPECIFICATION
WIRE STRIP LENGTH
1.6-2.2 [.063-.087 IN]
-
DELPHI TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
12089040 PAGE 5 OF 40 Rev 2013-10-30
TERMINALS APPLIED
TE TERMINAL
TERMINAL DATA:
DELPHI PACKARD CRIMP SPECIFICATION
5
12146501
-
C1__DWG_PN_1_1
C1__DWG_PN_1_2
-
TE SEAL
C1__DWG_PN_2_0
C1__DWG_PN_3_0
1949092-1
1949092-2
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949772-2
1949772-1
C1__DWG_PN_4_3
C1__DWG_PN_4_4
C1__DWG_PN_3_3
C1__DWG_PN_3_4
286553-1
C1__DWG_PN_4_5
C1__DWG_PN_3_5
DELPHI SEAL
15324985
15324982
12034365
15324983
12015323
1
-
1
-
CABLE DIAMETER
C1__DWG_PN_4_0
1
-
3
1
-
C1__DWG_PN_4_1
REF
-
C1__DWG_PN_4_2
1
-
C1__DWG_PN_4_3
1
-
C1__DWG_PN_4_4
4
-
C1__DWG_PN_4_5
1
-
1
-
WIRE
SIZE
16 AWG OR 1.25mm2
0.80mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.30+/-0.05 [.051+/-.002]
1.15+/-0.05 [.045+/-.002]
1.10+/-0.05 [.043+/-.002]
WIRE
SIZE
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.8
8.3
9
W1__FA_SETTING_1
CRIMP HEIGHT
mm [INCH]
0.80mm2
W1__DWG_WGAUGE_1
0.50mm2
W1__FA_SETTING_2
8.9
W1__DWG_WGAUGE_2
1.10+/-0.05 [.043+/-.002]
8.9
W1__DWG_CRIMP_HT_1
1.05+/-0.05 [.041+/-.002]
9.5
W1__DWG_CRIMP_HT_2
TERMINAL NAME:
2
3
4
5
6
7
RECOMMENDED SPARE PARTS
-
TERMINAL
APPLICATION
SPECIFICATION
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
2
12089188 PAGE 5
n
TE TERMINAL
286551-1
WIRE
SIZE
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
THE
TERMINAL MANUFACTURER'S SPECIFICATIONS.
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
TO ASSESS
TERMINAL
0.80mm2
0.50mm2
1
-
1
-
2
-
1
-
INSULATION DIAMETER RANGE
1
-
1.6-2.45 [.063-.096 IN]
1
-
& 8 OF 35 Rev 2014-03-04
1
-
2
-
2
-
1
-
5
7
DELPHI TERMINAL
TE SEAL
1949092-1
1949092-2
1949772-2
1949772-1
286553-1
12089188
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
ITEM 24 (STRIP GUIDE) WILL NEED ADJUSTED WHEN RUNNING DIFFERENT TERMINALS.
1
-
DELPHI PACKARD CRIMP SPECIFICATION
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
CRIMP HEIGHT
mm [INCH]
1.15+/-0.05 [.045+/-.002]
1.10+/-0.05 [.043+/-.002]
DELPHI SEAL
15324985
15324982
12034365
15324983
12015323
CABLE DIAMETER
1
-
7
1
-
1
-
2
-
1
-
1
1
-
1
-
4
CRIMP HEIGHT
REFERENCE SETTING
1
-
1
1
1
1
8.3
1
-
1
1
-
8.9
1
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
1
1
1
1
-
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -22
PACIFIC VERSION
AMP 4805 REV 31MAR2000
1
-
W1__FA_SETTING_2
TERMINALS APPLIED
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM
MANUFACTURER FOR THIS CUSTOM REQUIREMENT.
1
-
W1__FA_SETTING_1
TAXI TERMINAL W/P - SOCKET
4.82-5.58 mm [.190-.220 IN]
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED
AND APPROVED APPLICATIONS,
AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE. AS SUCH, IT IS
A
DELPHI PACKARD TERMINAL
WIRE STRIP LENGTH
8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
9
1
-
TERMINAL DATA:
B
1
-
6
1
1
-
CRIMP HEIGHT
4
REFERENCE SETTING
2119082-6
2079764-1
2119083-1
7-18023-7
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
1-1803583-0
1803516-1
2844908-1
2844907-1
455888-7
1803607-3
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-3
1803382-6
18023-9
1803602-1
1752356-1
2079383-5
3-2844962-0
2844992-1
455888-3
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1633620-9
3-240641-3
2119781-1
5-238011-7
4-1633966-9
455888-3
4-1490019-1
1
-
-
7
DELPHI TERMINAL
C1__DWG_PN_1_0
-
DWN
10JAN2012
CHK
10JAN2012
APVD
10JAN2012
C. MOYER
T. ELBIN
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
7-18023-7
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
1-1803583-0
1
1803516-1
1
2844908
1
2844907
1
455888-7
1
1803607_3
1
2119740-1
2
2168078-1
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-3
1
1803382-6
1
18023-9
1
1803602-1
1
1752356-1
2
2079383-5
2
3-2844962-0
1
2844992-1
1
455888-3
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1633620-9
1
3-240641-3
..
1
ITEM_6
1
2119781-1
1
5-238011-7
1
4-1633966-9
1
455888-3
1
4-1490019-1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119083
244
243
242
241
238
164
151
144
143
141
140
99
98
82
71
67
66
59
57
56
53
50
49
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079764_APP
DESCRIPTION
PRODUCT SPEC
-
1
2119082-6
Ocean Side Feed
Applicator
-
DRAWING NO
2151499
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
140
-
REF
D
1.8 REF
2
244
PNEUMATIC
APVD
-
-
5
D
DWN
57
243
REF
SHEAR DEPRESSOR DETAIL
53
242
2
3
50
A
238
7
59
0.5
34
82
1
REF
1
2
C
SEE DETAIL A
4.3
REF
8
TERMINAL SUPPORT LOCATION
3
1
C
4
56
28
5
41
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
140
164
2
35.58
DETAIL A
REF
0.05
66
57
33
7
B
67
A
24
6
RAM SET-UP
19
30
9
20
B
1
12
29
21
241
13
CAM POSITION
ITEM 30 LOCATED AT
REAR HOLES
1
11
30
151
REF
29
30mm STROKE
141
98
99
34
143
8
1
144
143
10
1
REF
20
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10JAN2012
CHK
10JAN2012
APVD
10JAN2012
C. MOYER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151499
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G1