8-2151501-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION K 7-2151501-2 K 7- 2151501 -7 G 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151501 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD H ECR-16-011679 15AUG2016 MR GB H1 ECR-18-012024 27JUL2018 FL CT J ECR-18-017039 29OCT2018 FL TE K ECR-19-009212 12JUN2019 FJ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 6.60 mm [.260] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 5.05-6.05 mm [.199-.238 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18052 - C1__DWG_PN_1_1 - - - TE SEAL - C1__DWG_PN_2_1 1 - 4.00mm2 W1__DWG_WGAUGE_1 2.34+/-0.05 [.092+/-.002] W1__DWG_CRIMP_HT_1 8.2 B 4 6 7 1 2 2 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 1 1 - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 2 1 - 1 2 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - 1 1 1 - 1 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - - 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 4 2 - - 1 4 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 2 1 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 7 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_4_1 1 REF REF - C1__DWG_PN_4_0 1 1 - TE SEAL 963245-1 C1__DWG_PN_3_0 1 1 C1__DWG_PN_2_0 1 1 - SEAL INSULATION DIAMETER RANGE 1 1 - 2119641-1 2119082-6 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2844908-1 2844907-1 1-690438-0 455888-8 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-5 1338683-8 2168083-3 1-2168083-0 1803382-2 18023-9 1803583-3 1803515-1 1803602-1 1-1752356-1 2079383-5 3-2844962-5 2844992-6 455888-4 22283-1 240792-1 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-2 318059-4 2-1333229-7 2-2119781-6 238011-2 5-1803018-6 1-456410-7 1 1 - 3 6 TE TERMINAL 2-964314-2 C1__DWG_PN_1_0 - 1 - TERMINAL INSULATION DIAMETER RANGE TERMINALS APPLIED TE TERMINAL 964314-1 TE CRIMP SPECIFICATION TAB 5.8 X 0.8 ASSEMBLY TERMINAL NAME: - 1 - - 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 29AUG2012 CHK 29AUG2012 APVD 29AUG2012 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - CUSTOMER DRAWING SHEETS 3 1 2079764 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2844908 1 2844907 1 1-690438-0 1 455888-8 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-5 1 1338683-8 4 2168083-3 2 1-2168083-0 1 1803382-2 1 18023-9 1 1803583-3 1 1803515-1 1 1803602-1 1 1-1752356-1 2 2079383-5 2 3-2844962-5 1 2844992-6 1 455888-4 2 SIMP_22283-1 1 240792-1 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-2 1 318059-4 1 2-1333229-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-6 1 238011-2 1 5-1803018-6 .. 1 ITEM_2 1 1-456410-7 248 244 243 242 241 238 164 99 98 96 82 71 70 69 67 66 60 59 57 56 54 53 50 49 46 44 41 34 33 30 29 28 27 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-6 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 16.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151501 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV K C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - DWN APVD - - FEED TYPE D DATE - REF 5 D 3.1 REF 44 PNEUMATIC 2 57 REF 7 SHEAR DEPRESSOR DETAIL 244 243 A 242 238 2 3 53 50 59 C 8 5.0 REF 0.5 34 REF 82 1 1 69 70 SEE DETAIL A C 3 1 56 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) TERMINAL SUPPORT LOCATION 28 5 41 43.29 44 0.05 REF 66 DETAIL A 164 67 2 33 A 24 B 57 7 RAM SET-UP 19 B 20 30 21 96 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 25 CAM POSITION 30mm STROKE 13 27 30 REF 29 REF 1 11 20 46 98 99 34 54 8 1 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 29AUG2012 CHK 29AUG2012 APVD 29AUG2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 3 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151501 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV K 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151501 -2 K FINE CRIMP HEIGHT ADJUST PNEUMATIC G 3 2 LOC PART NUMBER 7- 2151501 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 6.60 mm [.260] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB 5.8 X 0.8 ASSEMBLY TERMINAL NAME: WIRE STRIP LENGTH 5.05-6.05 mm [.199-.238 IN] C TERMINAL APPLICATION SPECIFICATION 964314-1 n 114-18052 - 2-964314-2 C1__DWG_PN_1_1 - - - - C1__DWG_PN_2_0 TE SEAL - 1 1 - REF - 1 - 1 - SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 963245-1 C1__DWG_PN_2_1 1 - TE SEAL C1__DWG_PN_3_0 1 - 3 4 - 1 - C1__DWG_PN_4_1 1 - 1 - 1 - WIRE SIZE 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.34+/-0.05 [.092+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 8.2 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - 1 - 2 - 1 - 7 1 - 1 - 2 1 2 B 3 4 7 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 - 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 - 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 2 - 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 1 - RECOMMENDED SPARE PARTS 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 2 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 - 1 1 - 1 - 1 - 1 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 - - - - - 1 1 1 1 1 1 1 - A 2119082-6 2079764-1 2119083-1 7-18023-7 2844940-2 994970-2 2119641-2 2168083-8 2168083-9 1803583-4 1803516-1 2844908-1 2844907-1 1-690438-0 455888-8 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 5-18022-5 985575-5 1338683-8 1-2168083-0 1803382-2 18023-9 1803602-1 1-1752356-1 2079383-5 3-2844962-5 2844992-6 455888-4 22283-1 240792-1 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-2 318059-4 2-1333229-7 2-2119781-6 238011-2 5-1803018-6 1-456410-7 1 - 6 TE TERMINAL C1__DWG_PN_1_0 - TERMINAL INSULATION DIAMETER RANGE TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 29AUG2012 CHK 29AUG2012 APVD 29AUG2012 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - CUSTOMER DRAWING SHEETS 1 1 2119083 1 7-18023-7 1 2844940-2 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1803583-4 1 1803516-1 1 2844908 1 2844907 1 1-690438-0 1 455888-8 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-5 1 1338683-8 2 1-2168083-0 1 1803382-2 1 18023-9 1 1803602-1 1 1-1752356-1 2 2079383-5 2 3-2844962-5 1 2844992-6 1 455888-4 2 SIMP_22283-1 1 240792-1 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-2 1 318059-4 1 2-1333229-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-6 1 238011-2 1 5-1803018-6 .. 1 ITEM_2 1 1-456410-7 244 243 242 241 238 164 151 144 143 141 140 99 98 96 82 71 70 69 67 66 59 57 56 53 50 49 41 34 33 30 29 28 27 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-6 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 16.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151501 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - APVD - - - REF 5 D DWN D FEED TYPE 3.1 REF 244 PNEUMATIC 140 243 A 2 3 238 50 82 1 C SEE DETAIL A REF 8 53 59 7 SHEAR DEPRESSOR DETAIL 2 242 REF 57 5.0 0.5 34 REF TERMINAL SUPPORT LOCATION 1 C 69 70 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 34.26 140 0.05 REF 66 DETAIL A 164 67 2 33 57 7 RAM SET-UP 24 B 19 A 20 30 B 9 21 96 12 29 CAM POSITION 1 241 13 25 ITEM 30 LOCATED AT REAR HOLES 1 30 REF 29 27 REF 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 29AUG2012 CHK 29AUG2012 APVD 29AUG2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 1 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151501 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K