8-2151523-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION J 7-2151523-2 J 7- 2151523 -7 B 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151523 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD J ECR-19-019777 20DEC2019 MZ YY J1 ECR-21-003591 24MAR2021 FJ GB J2 ECR-21-005672 21MAY2021 FJ YY J3 ECR-22-128109 30JAN2022 FZ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.07 mm [.042] 1.07 mm [.042] APPLICATOR INSTRUCTIONS 408-35042 - TERMINAL NAME: TE TERMINAL NANO MQS TERMINAL WIRE STRIP LENGTH 3.25-3.55mm [.128-.140 IN] C TERMINAL APPLICATION SPECIFICATION - TE TERMINAL 2-1703930-2 - 0.22mm2 0.78+/-0.02 [.031+/-.001] 0.70+/-0.02 [.028+/-.001] 9.2 10.4 W1__FA_SETTING_2 3 - 4 5 2 1 1 2 2 1 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 1 - 1 - - - 1 - 1 1 1 2 - A 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - PRODUCTION ONLY ALLOWED WITH TOOLS WITH PNEUMATIC FEED. MECHANICAL FEED IS NOT ALLOWED. 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 4 2 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 4 - B 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 2 1 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - 0.35mm2 1 1 - W1__FA_SETTING_1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 2 1 - CRIMP HEIGHT mm [INCH] 1 2 - WIRE SIZE 1 1 - TE TERMINAL 2-1703930-4 1 1 - TE TERMINAL 2-1703930-3 1 1 - 5 REF 1 - 0.95-1.20mm [.037-.047 IN] 1 REF - TERMINALS APPLIED TE TERMINAL 2-1703930-1 (A)114-18858 n 1 1 - INSULATION DIAMETER RANGE 1 1 - TE CRIMP SPECIFICATION 1 1 - 2119641-1 2119082-3 2079764-1 2119083-1 2844940-1 994970-2 1-22281-8 1-18028-2 2844908-1 2844907-1 2168083-1 1-690438-0 2168083-6 455888-5 1803607-3 2119791-5 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2-2168083-5 5018030-1 811242-5 690753-2 18023-9 1803583-9 1803515-1 1803602-1 2-18032-5 1752356-6 2079383-5 2-1722335-1 2-2844962-3 2844938-1 22283-1 356835-1 1803142-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 2-519000-1 2119805-1 1-1803095-9 1-1633620-2 240641-7 2119757-1 5-238011-7 1803143-2 2-1333281-7 1 1 3 TERMINAL DATA: 1 1 - - 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC SPRING, COMPRESSION WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SCR, SKT HD CAP, RoHS, M3 X 8.0 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SCR, SET, FLT PNT, M5 X 20.0 SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) THREAD BOLT GEWINDEBOLZEN SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION SCR, SKT HD CAP M4 X 10.0 SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM PART NO DWN 09MAY2013 CHK 09MAY2013 APVD 09MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 2844940-1 1 COUNTER_994970 1 SIMP_1-22281-8 1 1-18028-2 1 2844908 1 2844907 2 2168083-1 1 1-690438-0 1 2168083-6 1 455888-5 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2-2168083-5 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 2-18032-5 1 1752356-6 2 2079383-5 1 2-1722335-1_US 2 2-2844962-3 1 2844938-1 2 SIMP_22283-1 1 356835-1 1 1803142-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 SIMP_3-22280-3 1 2-519000-1_HDI_AIRFEED 1 2119805-1 1 1-1803095-9 1 1-1633620-2 1 240641-7 .. 1 ITEM_6 1 2119757-1 1 5-238011-7 1 1803143-2 .. 1 ITEM_2 1 OLD_2-1333281-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 248 244 243 242 238 164 121 119 99 98 96 95 93 82 71 70 67 66 60 59 56 54 53 52 51 50 49 46 44 41 36 34 33 31 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-3 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151523 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV J3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D D PNEUMATIC 44 2 238 244 53 243 A 242 2 3 50 8 7 59 82 1 34 REF 1 SEE DETAIL A C 3 C 1 4 52 56 TERMINAL SUPPORT LOCATION 70 51 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 0.0 REF 5 41 44 44.61 REF 0.05 66 DETAIL A 164 33 A 24 B 67 2 RAM SET-UP 19 30 20 96 21 95 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 29 CAM POSITION 30mm STROKE 11 25 30 29 REF REF 119 27 36 31 26 23 121 93 46 98 99 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09MAY2013 CHK 09MAY2013 APVD 09MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151523 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV J3 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151523 -2 J FINE CRIMP HEIGHT ADJUST PNEUMATIC B 3 2 LOC PART NUMBER 7- 2151523 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.07 mm [.042] 1.07 mm [.042] APPLICATOR INSTRUCTIONS 408-35042 - TERMINAL DATA: TERMINAL NAME: TE TERMINAL WIRE STRIP LENGTH 3.25-3.55mm [.128-.140 IN] C TERMINAL APPLICATION SPECIFICATION 1 - REF - 1 - 1 - INSULATION DIAMETER RANGE 4 - 0.95-1.20mm [.037-.047 IN] 1 - 1 - 1 - TERMINALS APPLIED TE TERMINAL 2-1703930-1 (A)114-18858 n 1 - TE CRIMP SPECIFICATION NANO MQS TERMINAL 1 - 3 TE TERMINAL 2-1703930-2 1 - 5 1 TE TERMINAL 2-1703930-3 1 - TE TERMINAL 2-1703930-4 2 - 1 - 1 - 1 - WIRE SIZE 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] 0.78+/-0.02 [.031+/-.001] 0.70+/-0.02 [.028+/-.001] CRIMP HEIGHT REFERENCE SETTING 9.2 10.4 4 W1__FA_SETTING_1 W1__FA_SETTING_2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - 2 - 1 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - 1 1 B 2 2 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 - 1 - 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - PRODUCTION ONLY ALLOWED WITH TOOLS WITH PNEUMATIC FEED. MECHANICAL FEED IS NOT ALLOWED. - 5 1 - RECOMMENDED SPARE PARTS 2 - 1 1 - 1 - 1 1 - 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 - 1 1 - 1 1 1 1 1 - 1 - - - 1 1 1 1 1 1 1 - A 2119082-3 2079764-1 2119083-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 1-22281-8 1-18028-2 2844908-1 2844907-1 2168083-1 1-690438-0 2168083-6 455888-5 1803607-3 2119791-5 2119740-1 2168078-1 5-18022-5 1338685-1 2-2168083-5 5018030-1 811242-5 690753-2 18023-9 1803602-1 2-18032-5 1752356-6 2079383-5 2-1722335-1 2-2844962-3 2844938-1 22283-1 356835-1 1803142-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 2-519000-1 2119805-1 1-1803095-9 1-1633620-2 240641-7 2119757-1 5-238011-7 1803143-2 2-1333281-7 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SCR, SKT HD CAP, RoHS, M3 X 8.0 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SCR, SET, FLT PNT, M5 X 20.0 SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) THREAD BOLT GEWINDEBOLZEN SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION SCR, SKT HD CAP M4 X 10.0 SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM DWN 09MAY2013 CHK 09MAY2013 APVD 09MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 1-18028-2 1 2844908 1 2844907 2 2168083-1 1 1-690438-0 1 2168083-6 1 455888-5 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2-2168083-5 1 5018030-1 1 811242-5_OLD 1 690753-2 2 18023-9 1 1803602-1 1 2-18032-5 1 1752356-6 2 2079383-5 1 2-1722335-1_US 2 2-2844962-3 1 2844938-1 2 SIMP_22283-1 1 356835-1 1 1803142-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 SIMP_3-22280-3 1 2-519000-1_HDI_AIRFEED 1 2119805-1 1 1-1803095-9 1 1-1633620-2 1 240641-7 .. 1 ITEM_6 1 2119757-1 1 5-238011-7 1 1803143-2 .. 1 ITEM_2 1 OLD_2-1333281-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 238 164 151 144 143 141 140 121 119 99 98 96 95 93 82 71 70 67 66 59 56 53 52 51 50 49 41 36 34 33 31 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-3 Ocean Side Feed Applicator - DRAWING NO 2151523 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE PNEUMATIC D 140 238 A D 2 244 59 243 242 2 3 53 SEE DETAIL A 56 REF 8 50 0.0 7 34 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) TERMINAL SUPPORT LOCATION 82 1 C 1 3 C 1 4 52 DETAIL A REF 70 51 5 41 140 REF 35.58 0.05 2 164 33 RAM SET-UP 66 24 B 67 A 30 20 96 21 95 CAM POSITION B 19 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 29 30 REF 29 25 REF 30mm STROKE 151 27 36 31 26 23 121 93 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INUSLATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09MAY2013 CHK 09MAY2013 APVD 09MAY2013 BOB HIGMAN G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151523 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J3