8-2151541-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION 3 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 3- 2151541 -2 J FINE CRIMP HEIGHT ADJUST DOUBLE ACTING PNEUMATIC WITH SENSORS 9 7-2151541-1 J MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151541-2 J 7- 2151541 -7 C FINE CRIMP HEIGHT ADJUST CRIMP TOOLING KIT WIRE INSUL SIZE 1.27 mm [.050] F O 3 WIRE STRIP LENGTH 3.05-3.35 mm [.120-.132 IN] TERMINAL APPLICATION SPECIFICATION n (A)114-18021 (B)114-61024 GROUP 1 TE TERMINAL (A) 928999-1 WIRE STRIP LENGTH 3.05-3.35 mm [.120-.132 IN] 1.15-1.60 mm [.045-.063 IN] - - - (A) 928999-5 (A) 928999-6 (A) 5-928999-1 (A) 5-928999-5 (A) 5-928999-6 (A) 6-928999-5 (A) 928918-1 (A) 928918-2 (A) 1-928918-1 (A) 1-928918-2 (A) 5-928918-1 (A) 6-928918-1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 (A) 6-928918-2 C1__DWG_PN_1_4 (A) 6-928918-3 (A) 1394702-1 C1__DWG_PN_1_5 C1__DWG_PN_1_6 (A) 1394702-2 (A) 5-1394702-1 C1__DWG_PN_1_7 C1__DWG_PN_1_8 (A) 5-1394702-2 C1__DWG_PN_1_9 (A) 968893-1 (A) 5-968893-1 C1__DWG_PN_1_10 C1__DWG_PN_1_11 GROUP 2 7 (A) 5-928918-2 C1__DWG_PN_1_1 - TERMINAL APPLICATION SPECIFICATION n (A)114-18021 - - INSULATION DIAMETER RANGE - 1.15-1.60 mm [.045-.063 IN] - (B)114-61024 8 TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 - - TE SPECIFICATION MICRO QUADLOK SYSTEM TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE SPECIFICATION TERMINALS APPLIED C - - MICRO QUADLOK SYSTEM TERMINAL NAME: - TE TERMINAL TERMINAL DATA: C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 TE TERMINAL (A) 968220-5 (A) 968220-6 (A) 5-968220-1 (A) 5-968220-5 (A) 5-968220-6 (B) 2005119-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 GROUP 1 8 TE TERMINAL C1__DWG_PN_3_0 (A) 968220-1 (A) 1703296-1 (A) 1703296-5 (A) 1534116-1 (A) 1534116-2 (A) 5-1534116-1 (A) 5-1534116-2 (A) 1241918-1 TE TERMINAL C1__DWG_PN_4_0 (A) 928999-1 (A) 928999-5 C1__DWG_PN_4_1 C1__DWG_PN_4_2 (A) 928999-6 (A) 5-928999-1 C1__DWG_PN_4_3 C1__DWG_PN_4_4 (A) 5-928999-5 C1__DWG_PN_4_5 (A) 5-928999-6 (A) 6-928999-5 C1__DWG_PN_4_6 C1__DWG_PN_4_7 (A) 928918-1 C1__DWG_PN_2_8 (A) 928918-2 (A) 1-928918-1 C1__DWG_PN_2_9 C1__DWG_PN_2_10 (A) 1-928918-2 C1__DWG_PN_2_11 TE TERMINAL C1__DWG_PN_1_0 (A) 5-928918-2 (A) 5-928918-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (A) 6-928918-1 (A) 6-928918-2 C1__DWG_PN_1_3 C1__DWG_PN_1_4 (A) 6-928918-3 C1__DWG_PN_1_5 (A) 1394702-1 (A) 1394702-2 C1__DWG_PN_1_6 C1__DWG_PN_1_7 (A) 5-1394702-1 C1__DWG_PN_1_8 (A) 5-1394702-2 (A) 968893-1 C1__DWG_PN_1_9 C1__DWG_PN_1_10 (A) 5-968893-1 C1__DWG_PN_1_11 GROUP 2 7 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 TE TERMINAL C1__DWG_PN_3_0 (A) 968220-1 (A) 968220-5 (A) 968220-6 (A) 5-968220-1 (A) 5-968220-5 (A) 5-968220-6 C1__DWG_PN_2_7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 7 - 8 TE TERMINAL - C1__DWG_PN_4_0 (A) 1703296-1 (A) 1703296-5 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 (A) 1534116-1 (A) 1534116-2 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 (A) 5-1534116-1 - C1__DWG_PN_4_5 (A) 5-1534116-2 (A) 1241918-1 - C1__DWG_PN_4_6 - C1__DWG_PN_4_7 - C1__DWG_PN_2_8 - C1__DWG_PN_2_9 9 C1__DWG_PN_2_10 C1__DWG_PN_2_11 - WIRE SIZE 0.35mm2 0.25mm2 0.20mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.82+/-0.03 [.032+/-.001] 0.76+/-0.03 [.030+/-.001] 0.72+/-0.03 [.028+/-.001] WIRE SIZE 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 9.3 10.0 10.4 W1__FA_SETTING_1 CRIMP HEIGHT mm [INCH] 5 0.50mm2 W1__DWG_WGAUGE_1 0.92+/-0.03 [.036+/-.001] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 8.3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - B 7 1 2 3 4 5 - POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1 FOR GROUP 1 TERMINALS, REFER TO SHEET 2. - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APP LY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 8 - POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2 FOR GROUP 2 TERMINALS, REFER TO SHEET 2. 8 7 1 REFER TO APPLICATION SPECIFICATION, 114-18021, PAGE 8, NOTE 3 CONCERNING CRIMPING 0.50mm² WIRE. 1 9 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. AMP 4805 REV 31MAR2000 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. A LTR DESCRIPTION DATE DWN APVD G ECR-19-012198 02AUG2019 FZ RK G1 ECR-20-011856 21AUG2020 FZ RK H ECR-21-005128 05MAY2021 TB RK J ECR-21-006572 28JUN2021 JWC TE D TYPE APPLICATOR INSTRUCTIONS 408-35042 P - 9 1.83 mm [.072] 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE J J 4 LOC 2151541 -1 2151541 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS APPLICATION SPECIFIC. IT DOES NOT REQUIRE ITEMS 49 & 248. 8 1 7 1 - 1 1 1 1 - 1 1 1 1 1 - 1 REF 1 1 1 1 2 1 1 2 1 1 1 1 1 2 2 1 1 1 4 2 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 - 1 - - - 1 1 1 1 1 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -32 -2 DIMENSIONS: 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - - 1 2 1 - 1 4 2 - 1 1 4 2 2 1 1 4 2 1 1 1 4 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 2844950-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 1-690438-0 2168083-1 455888-5 1-240641-3 2168083-1 1633782-2 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-6 2079383-5 2-2844962-4 2844992-3 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2217529-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333233-1 4-240641-2 2119757-4 238011-8 2119784-2 455888-1 5-568176-3 - - AIR FEED MODULE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SPACER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED TERMINAL HOLD DOWN INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION, SPECIAL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 07DEC2001 CHK 08DEC2011 APVD 08DEC2011 HOFFNER T.ELBIN T.ELBIN NAME SIZE - CUSTOMER DRAWING SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 455888-5 1 1-240641-3 2 2168083-1 1 1633782-2 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-4 1 2844992-3 1 1-455888-0 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2217529-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333233-1 1 4-240641-2 1 2119757-4 1 238011-8 1 2119784-2 1 455888-1 1 5-568176-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-5 290 248 244 243 242 241 239 238 164 119 99 98 96 95 82 81 79 78 71 70 69 67 66 61 60 59 56 54 53 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 18 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 2844950-1 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151541 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV J C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL A 7 GROUP 1 D 239 59 56 44 PNEUMATIC 53 - - 81 7 D 18 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 2 APVD & SPACER SETUP CHART HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 2-928918-2 3-928918-2 5-928918-1 6-928918-1 6-928918-2 6-928918-3 1394702-1 1394702-2 5-1394702-1 5-1394702-2 DWN - TERMINAL HOLD DOWN 928999-1 928999-5 928999-6 5-928999-1 5-928999-5 5-928999-6 6-928999-5 928918-1 928918-2 1-928918-1 1-928918-2 DATE 81 53 POSITION 1 7 968893-1 5-968893-1 244 18 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 243 242 238 3 2 82 53 C 1 81 SEE DETAIL A 1 GROUP 2 59 70 69 18 8 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 3 1 4 SEE TERMINAL HOLD DOWN AND SPACER SETUP CHART ON THIS SHEET AND NOTES HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 81 53 28 18 5 44 33 DOUBLE ACTING PNEUMATIC WITH SENSORS 290 0.05 A 30 8 9 13 25 TERMINAL SUPPORT LOCATION ITEM 30 LOCATED AT FRONT HOLES 1 29 REF 30 30mm STROKE 61 26 23 46 98 99 34 54 8 1 60 54 10 119 11 248 48 REF 27 30mm STROKE 47 1 241 79 30mm STROKE B 12 29 CAM POSITIONS REF 0.5 34 REF 21 96 56 2.5 20 95 SEE DETAIL A REF 19 78 59 18 RAM SET-UP 24 A B REF POSITION TOP EDGE OF HOLD DOWN AGAINST BOTTOM SURFACE OF RAM 67 2 7 POSITION 2 41 66 164 POSITION 2 C 45.04 DETAIL A 18 7 1241918-1 7 7 81 53 5-968220-6 1703296-1 1703296-5 1534116-1 1534116-2 5-1534116-1 968220-1 968220-5 968220-6 5-968220-1 5-968220-5 8 A POSITION 1 6.4 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07DEC2001 CHK 08DEC2011 APVD 08DEC2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 3 A A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151541 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV J 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151541 -1 J FINE CRIMP HEIGHT ADJUST MECHANICAL 4- 2151541 -2 J FINE CRIMP HEIGHT ADJUST DOUBLE ACTING PNEUMATIC WITH SENSORS J 7- 2151541 -7 FINE CRIMP HEIGHT ADJUST C 4 3 2 LOC PART NUMBER 2- 2151541 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC CRIMP TOOLING KIT - 9 D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 1.27 mm [.050] 1.83 mm [.072] APPLICATOR INSTRUCTIONS 408-35042 TYPE F O - MICRO QUADLOK SYSTEM TERMINAL NAME: WIRE STRIP LENGTH 3.05-3.35 mm [.120-.132 IN] TERMINAL APPLICATION SPECIFICATION n (A)114-18021 (B)114-61024 WIRE STRIP LENGTH 3.05-3.35 mm [.120-.132 IN] 1.15-1.60 mm [.045-.063 IN] TERMINAL APPLICATION SPECIFICATION - - - GROUP 1 C (A) 928999-5 (A) 928999-6 (A) 5-928999-1 (A) 5-928999-5 (A) 5-928999-6 (A) 6-928999-5 (A) 928918-1 (A) 928918-2 (A) 1-928918-1 (A) 1-928918-2 WIRE SIZE 0.35mm2 0.25mm2 0.20mm2 C1__DWG_PN_1_1 (A) 5-928918-1 C1__DWG_PN_1_2 (A) 6-928918-1 (A) 6-928918-2 C1__DWG_PN_1_3 C1__DWG_PN_1_4 (A) 6-928918-3 (A) 1394702-1 C1__DWG_PN_1_5 C1__DWG_PN_1_6 (A) 1394702-2 C1__DWG_PN_1_7 (A) 5-1394702-1 (A) 5-1394702-2 C1__DWG_PN_1_8 C1__DWG_PN_1_9 (A) 968893-1 C1__DWG_PN_1_10 (A) 5-968893-1 C1__DWG_PN_1_11 GROUP 2 7 TE TERMINAL (A) 5-928918-2 C1__DWG_PN_1_0 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 TE TERMINAL (A) 968220-1 (A) 968220-5 (A) 968220-6 (A) 5-968220-1 (A) 5-968220-5 (A) 5-968220-6 (B) 2005119-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 (A)114-18021 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 TE TERMINAL (A) 1703296-1 (A) 1703296-5 (A) 1534116-1 (A) 1534116-2 (A) 5-1534116-1 (A) 5-1534116-2 (A) 1241918-1 TE TERMINAL C1__DWG_PN_4_0 INSULATION DIAMETER RANGE 1.15-1.60 mm [.045-.063 IN] 9 (A) 928999-1 C1__DWG_PN_4_1 (A) 928999-5 (A) 928999-6 C1__DWG_PN_4_2 C1__DWG_PN_4_3 (A) 5-928999-1 C1__DWG_PN_4_4 (A) 5-928999-5 (A) 5-928999-6 C1__DWG_PN_4_5 C1__DWG_PN_4_6 (A) 6-928999-5 (A) 928918-1 C1__DWG_PN_4_7 (A) 928918-2 C1__DWG_PN_2_9 (A) 1-928918-1 (A) 1-928918-2 C1__DWG_PN_2_10 C1__DWG_PN_2_11 0.82+/-0.03 [.032+/-.001] 0.76+/-0.03 [.030+/-.001] 0.72+/-0.03 [.028+/-.001] W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 9.3 10.0 10.4 (A) 5-928918-1 (A) 6-928918-1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 (A) 6-928918-2 C1__DWG_PN_1_4 (A) 6-928918-3 (A) 1394702-1 C1__DWG_PN_1_5 C1__DWG_PN_1_6 (A) 1394702-2 (A) 5-1394702-1 C1__DWG_PN_1_7 C1__DWG_PN_1_8 (A) 5-1394702-2 C1__DWG_PN_1_9 (A) 968893-1 (A) 5-968893-1 C1__DWG_PN_1_10 C1__DWG_PN_1_11 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 TE TERMINAL C1__DWG_PN_3_0 (A) 968220-1 (A) 968220-5 (A) 968220-6 (A) 5-968220-1 (A) 5-968220-5 (A) 5-968220-6 C1__DWG_PN_2_7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 TE TERMINAL (A) 1703296-1 (A) 1703296-5 (A) 1534116-1 (A) 1534116-2 (A) 5-1534116-1 (A) 5-1534116-2 (A) 1241918-1 C1__DWG_PN_4_1 7 C1__DWG_PN_4_5 8 C1__DWG_PN_4_6 W1__FA_SETTING_1 W1__FA_SETTING_2 WIRE SIZE CRIMP HEIGHT mm [INCH] 5 0.50mm2 W1__DWG_WGAUGE_1 0.92+/-0.03 [.036+/-.001] CRIMP HEIGHT 4 REFERENCE SETTING 8.3 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 9 W1__FA_SETTING_3 B 1 2 3 4 5 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 7 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1 FOR GROUP 1 TERMINALS, REFER TO SHEET 2. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. REFER TO APPLICATION SPECIFICATION, 114-18021, PAGE 8, NOTE 3 CONCERNING CRIMPING 0.50mm² WIRE. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 8 7 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2 FOR GROUP 2 TERMINALS, REFER TO SHEET 2. 8 1 1 7 9 1 8 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS APPLICATION SPECIFIC. IT DOES NOT REQUIRE ITEMS 49 & 151. 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 2 - 1 - 2 1 - - 1 2 - - 1 1 2 - 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - C1__DWG_PN_2_11 2 1 1 - C1__DWG_PN_2_10 1 2 1 - C1__DWG_PN_2_9 1 1 2 - C1__DWG_PN_2_8 2 1 1 - C1__DWG_PN_4_7 1 2 1 - 1 1 2 - 1 1 1 - C1__DWG_PN_4_4 1 1 1 - C1__DWG_PN_4_3 1 1 1 - C1__DWG_PN_4_2 1 1 1 - 1 1 1 - C1__DWG_PN_4_0 4 - 1 - 8 1 4 - - - 1 4 - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 7 (A) 5-928918-2 C1__DWG_PN_1_1 GROUP 2 1 1 - - REF REF - - 1 1 REF - 1 - - - 1 1 - - 1 1 1 - TE TERMINAL C1__DWG_PN_1_0 - 1 1 1 - (B)114-61024 GROUP 1 8 C1__DWG_PN_2_8 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 n - 2844950-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 1-690438-0 2168083-1 455888-5 1-240641-3 2168083-1 1633782-2 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2-18032-5 5-18022-5 1338685-1 2168083-2 18023-9 2119652-1 1803602-1 1752356-6 2079383-5 2-2844962-4 2844992-3 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2217529-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333233-1 4-240641-2 2119757-4 238011-8 2119784-2 455888-1 5-568176-3 - 1 1 - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL (A) 928999-1 TE SPECIFICATION MICRO QUADLOK SYSTEM TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE SPECIFICATION 3 - 1 - TE TERMINAL TERMINAL DATA: 1 1 1 1 1 1 1 1 1 1 PART NO -77 -42 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - AIR FEED MODULE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SPACER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED TERMINAL HOLD DOWN INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION, SPECIAL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 07DEC2001 CHK 08DEC2011 APVD 08DEC2011 HOFFNER T.ELBIN T.ELBIN NAME SIZE - CUSTOMER DRAWING SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 455888-5 1 1-240641-3 2 2168083-1 1 1633782-2 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 1338685-1 2 2168083-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-4 1 2844992-3 1 1-455888-0 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2217529-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333233-1 1 4-240641-2 1 2119757-4 1 238011-8 1 2119784-2 1 455888-1 1 5-568176-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 290 244 243 242 241 239 238 164 151 144 143 142 141 140 119 99 98 96 95 82 81 79 78 71 70 69 67 66 61 59 56 53 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 18 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-5 DESCRIPTION PRODUCT SPEC - 1 2844950-1 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151541 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE D 239 140 59 18 59 1 C SEE DETAIL A 1 70 56 7 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 3 8 SEE TERMINAL HOLD DOWN AND SPACER SETUP CHART ON THIS SHEET AND NOTES 1 DOUBLE ACTING PNEUMATIC WITH SENSORS 290 A 36.01 A 19 7 81 POSITION 2 7 C POSITION 2 0.05 REF 8 REF 2.5 0.5 20 B 34 21 9 13 25 REF 1 TERMINAL SUPPORT LOCATION 241 79 ITEM 30 LOCATED AT FRONT HOLES 1 30 REF REF 29 27 30mm STROKE 30mm STROKE 151 61 48 26 23 141 98 99 34 143 8 1 144 143 10 119 6.4 11 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 81 18 18 29 142 POSITION 1 5 12 30mm STROKE 7 RAM SET-UP 95 CAM POSITIONS 53 53 67 78 56 81 POSITION TOP EDGE OF HOLD DOWN AGAINST BOTTOM SURFACE OF RAM 96 SEE DETAIL A 53 4 24 59 POSITION 1 2 30 B 18 66 33 - D HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 5-968220-6 968220-1 1703296-1 968220-5 1703296-5 968220-6 1534116-1 5-968220-1 1534116-2 5-968220-5 5-1534116-1 41 DETAIL A - 7 18 28 164 2-928918-2 3-928918-2 5-928918-1 6-928918-1 6-928918-2 6-928918-3 1394702-1 1394702-2 5-1394702-1 5-1394702-2 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 1241918-1 69 81 18 7 82 53 3 8 238 81 2 GROUP 2 53 928999-1 928999-5 928999-6 5-928999-1 5-928999-5 5-928999-6 6-928999-5 928918-1 928918-2 1-928918-1 1-928918-2 APVD & SPACER SETUP CHART HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: 968893-1 5-968893-1 243 242 A 2 244 56 PNEUMATIC GROUP 1 A 7 HOLD DOWN & SPACER TOOLING SETUP FOR TERMINALS: DWN - TERMINAL HOLD DOWN MECHANICAL DATE - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07DEC2001 CHK 08DEC2011 APVD 08DEC2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 1 A A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151541 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J