7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151542 -1
DESCRIPTION
A
2151542 -2
2151542 -5
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
A
NON-CRIMP HEIGHT ADJUST
2151542 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2151542 -7
A
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
PNEUMATIC
SERVO
LATCH PLATE
2151542 -6
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
CONVERT TO
4
NONE
CRIMP TOOLING KIT
-
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
2119950-1
1338683-9
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
1338683-9
-
1338683-9
1338683-9
5-18022-5
8- 2151542 -5
8- 2151542 -4
5-18022-5
8- 2151542 -5
8- 2151542 -4
5-18022-5
5-18022-5
2119641-1
2119799-1
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
2168400-6
2168400-6
-
2119799-1
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
-
-
TYPE
-
F
-
3.05 mm [.120]
-
APPLICATOR INSTRUCTIONS
408-10389
-
TE TERMINAL
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
C
-
INSULATION DIAMETER RANGE
4.30-6.48 mm [.169-.255 IN]
TERMINAL
APPLICATION
SPECIFICATION
-
TE CONNECTIVITY CRIMP SPEC
CONTACT, AMP POWER SERIES 15
114-13127 Rev B
-
-
-
-
4
C1__DWG_PN_1_1
-
-
-
-
TE TERMINAL
1604113-2
C1__DWG_PN_1_0
-
-
TERMINALS APPLIED
TE TERMINAL
1604113-1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
-
TE TERMINAL
-
C1__DWG_PN_4_0
C1__DWG_PN_3_1
-
C1__DWG_PN_4_1
-
WIRE
SIZE
16 AWG
18 AWG
20 AWG
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.75+/-0.05 [.069+/-.002]
1.63+/-0.05 [.064+/-.002]
1.50+/-0.05 [.059+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
6.6
W1__DWG_CRIMP_HT_1
7.8
W1__DWG_CRIMP_HT_2
9.1
W1__DWG_CRIMP_HT_3
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
6
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
7
6
8
9
10
11
A
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151542
2151542
2151542
2151542
-
-4
-4
-5
-6
6
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
1
-
1
-
1
1
1
1
1
1
1
REF
1
1
1
1
2
2
1
1
2
2
1
2
1
1
1
2
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
-77 -7
1
-
-
-
P
LTR
DESCRIPTION
A
RELEASED
-
-
1
-
1
-
-
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
1
-1
PART NO
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
-
-
-
-
1
-
2
-
1
1
-
2
-
1
1
1
-
1
1
-
-
1
-
-
1
1
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690712-7
980371-4
2168083-3
1-2168083-0
4-18024-4
1633055-1
2168083-6
2-18032-5
2168083-1
1-455888-2
2079383-2
1-2119928-7
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338683-9
2168083-8
2-18031-1
1-811242-0
1-1803011-2
18023-9
2119652-1
2119653-1
2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
2079383-8
2161328-1
1-1320908-1
1-1901086-9
22283-1
356835-1
6-690754-6
1803053-7
2168083-8
1-18028-2
2119533-1
1633579-5
2-1803012-4
1803050-4
2-456409-3
-
-
1
1
REF REF REF
-
-
-
1
-
-
1
-
REF
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-
1
-
2
-
-
1
1
1
-
-
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
-
-
1
3
1
-
2
1
3
1
1
2
1
-
1
1
2
-
1
1
-
2
2
1
1
-
1
2
1
1
2
1
2
1
2
2
1
2
1
2
2
1
1
1
2
2
2
1
1
2
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
REF
-
-
1
1
-
1
REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
AMP 4805 REV 31MAR2000
66
DATE
DWN
24MAY2012
-
APVD
RW
TE
-
-
2063440-1
11
-
REVISIONS
PART NUMBERS REQUIRED
-
-
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
SCR, BTN SKT HD CAP (M4 X 6.0)
GUIDE, STOCK
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SET, FLT POINT M5 X 20.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 10)
FENCE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SET, CUP POINT M3 X 3.0
BUMPER, HOLD DOWN
HOLDER, SLUG BLADE
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 16)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
STRIP GUIDE, REAR
SCR, SKT HD CAP, RoHS, M4 X 16
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
BLADE, SLUG
PLATE, REAR SHEAR
ANVIL, SPECIAL, COMBINATION
CRIMPER, WIRE .120 "F" PREMIUM
DWN
16MAR2012
CHK
19MAR2012
APVD
19MAR2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
2119944-1
1
1-690712-7
1
980371-4
1
2168083-3
2
1-2168083-0
2
4-18024-4
1
1633055
1
2168083-6
2
2-18032-5
2
2168083-1
1
1-455888-2
2
2079383-2
1
1-2119928-7
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338683-9
2
2168083-8
1
2-18031-1
1
1-811242-0
1
1-1803011-2
3
18023-9
1
2119652
1
2119653
1
2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
2119085
1
2119092-1
2
2079383-8
1
2161328
1
1-1320908-1
1
1-1901086-9
2
22283-1
1
356835-1
1
6-690754-6
1
1803053-7
1
2168083-8
1
1-18028-2
1
2119533-1
1
1633579-5
1
2-1803012-4
1
1803050-4
1
2-456409-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119640-1
260
252
250
249
248
247
246
245
240
239
238
213
198
172
166
164
163
137
136
135
133
121
117
115
100
98
98
97
94
93
91
85
82
79
78
71
67
66
63
62
60
59
56
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
33
32
30
29
27
26
25
23
21
20
19
10
9
8
1
TE Connectivity
APPLICATION SPEC
-
1
8-21084-0_GATD
DESCRIPTION
PRODUCT SPEC
-
1
2119957-2
Ocean Side Feed
Applicator
-
DRAWING NO
2151542
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
APVD
-
-
-
37
62
38
239
44
7 252
7
250
246
260
56
PNEUMATIC
247
39
59
245
35
166
2
249
2
D
2
2
2
8
63
59
A
163
52
136
1
50
172
C
82
53
137
1
98
56
C
41
10
51
SERVO
LATCH PLATE
33
23
135
133
240
4
97
198
164
94
66
11
A
2
67
213
SERVO FEEDER
NOT INCLUDED
B
DWN
40
A
D
DATE
117 REF
30
A
78
10
19
29 REF
20
30 REF
B
21
85
115
121
ITEM 30 LOCATED AT
FRONT HOLES
29
CAM POSITIONS
79
30mm STROKE
30mm STROKE
30mm STROKE
47
27
25
91
26
100
32
93
46
9
8
1
60
98
FEED TRACK POSITION
GUIDE BY INSULATION AND BODY
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
16MAR2012
CHK
19MAR2012
APVD
19MAR2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151542
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151542 -1
DESCRIPTION
A
2- 2151542 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
2- 2151542 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
-
1338683-9
2161326-1
-
MECHANICAL FEED
2119949-1
SMART APPLICATOR
MECHANICAL FEED
4
2119950-1
2119951-1
SERVO LATCH PLATE
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
1338683-9
-
-
1338683-9
1338683-9
-
5-18022-5
2119641-2
2119799-1
-
APPLICATOR INSTRUCTIONS
408-10389
-
-
8- 2151542 -5
1901094-3
5-18022-5
2119653-2
8- 2151542 -4
8- 2151542 -5
8- 2151542 -4
5-18022-5
5-18022-5
-
-
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
2168400-6
-
2119799-1
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
TYPE
-
-
TERMINAL NAME:
WIRE STRIP LENGTH
C
-
INSULATION DIAMETER RANGE
4.30-6.48 mm [.169-.255 IN]
TERMINAL
APPLICATION
SPECIFICATION
-
TE CONNECTIVITY CRIMP SPEC
CONTACT, AMP POWER SERIES 15
114-13127 Rev B
-
-
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1604113-1
TE TERMINAL
C1__DWG_PN_1_0
1604113-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
C1__DWG_PN_2_1
TE TERMINAL
-
4
C1__DWG_PN_4_0
C1__DWG_PN_3_1
-
C1__DWG_PN_4_1
-
WIRE
SIZE
16 AWG
18 AWG
20 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.75+/-0.05 [.069+/-.002]
1.63+/-0.05 [.064+/-.002]
1.50+/-0.05 [.059+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.6
7.8
9.1
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
6
-
6
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151542 -4
2151542 -4
2151542 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
-
& 62.
-
& 152.
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
1
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
1
1
1
1
1
-
1
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
-
1
-
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
-
1
2
-
-
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690712-7
980371-4
2168083-3
1-2168083-0
4-18024-4
1633055-1
2168083-6
2-18032-5
2168083-1
1-455888-2
2079383-2
1-2119928-7
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338683-9
2168083-8
2-18031-1
1-811242-0
1-1803011-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-2
2079383-8
2161328-1
1-1320908-1
1-1901086-9
22283-1
356835-1
6-690754-6
1803053-7
2168083-8
1-18028-2
2119533-1
1633579-5
2-1803012-4
1803050-4
2-456409-3
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
3
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
2
1
1
1
1
2
1
1
2
1
2
1
2
2
1
2
1
2
2
1
1
1
2
2
2
1
1
2
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
1
-
1
1
1
1
-
1
-
1
1
-
1
1
1
1
-
1
1
1
1
1
1
DWN
APVD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
SCR, BTN SKT HD CAP (M4 X 6.0)
GUIDE, STOCK
SCR, SKT HD CAP, RoHS, M5 X 65
SCR, SET, FLT POINT M5 X 20.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 10)
FENCE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SET, CUP POINT M3 X 3.0
BUMPER, HOLD DOWN
HOLDER, SLUG BLADE
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 16)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
STRIP GUIDE, REAR
SCR, SKT HD CAP, RoHS, M4 X 16
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
BLADE, SLUG
PLATE, REAR SHEAR
ANVIL, SPECIAL, COMBINATION
CRIMPER, WIRE .120 "F" PREMIUM
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
LTR
-
-
-
TE TERMINAL
P
(QUANTITY 2)
-
TERMINAL DATA:
66
2063440-1
F
-
3.05 mm [.120]
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC
2- 2151542 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151542 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
DWN
16MAR2012
CHK
19MAR2012
APVD
19MAR2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1-22279-3_SIMP
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
1
2119653-2
1
2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
SIMP_1-22281-8
1
2119944-1
1
1-690712-7
1
980371-4
1
2168083-3
2
1-2168083-0
2
4-18024-4
1
1633055
1
2168083-6
2
2-18032-5
2
2168083-1
1
1-455888-2
2
2079383-2
1
1-2119928-7
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338683-9
2
2168083-8
1
2-18031-1
1
1-811242-0
1
1-1803011-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
2
2079383-8
1
2161328
1
1-1320908-1
1
1-1901086-9
2
22283-1
1
356835-1
1
6-690754-6
1
1803053-7
1
2168083-8
1
1-18028-2
1
2119533-1
1
1633579-5
1
2-1803012-4
1
1803050-4
1
2-456409-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079988_GATD
251
250
249
246
240
239
238
213
198
172
166
164
163
152
151
145
144
142
141
140
139
137
136
135
133
121
117
115
100
98
98
97
94
93
91
85
82
79
78
71
67
66
63
62
59
56
53
52
51
50
49
48
41
40
39
38
33
32
30
29
27
26
25
23
21
20
19
10
9
8
1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
-
1
2119782
Ocean Side Feed
Applicator
-
DRAWING NO
2151542
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DWN
APVD
-
-
-
251
MECHANICAL
62
6
40
A
D
DATE
38
239
59
D
39
145
56
7
152
246
7 139
PNEUMATIC
250
140
2
8
249
2
2
2
166
238
63
59
A
163
53
136
82
50
137
C
52
1
98
172
41
C
10
56
51
SERVO
LATCH PLATE
33
240
133
23
4
135
97
198
94
164
11
66
2
67
A
SERVO FEEDER
NOT INCLUDED
117 REF
213
A
30
B
1
19
10
78
20
85
21
ITEM 30 LOCATED AT
FRONT HOLES
REF
29
30
REF
B
115
121
29
CAM POSITIONS
30mm STROKE
FEED TRACK POSITION
GUIDE BY INSULATION AND BODY
30mm STROKE
30mm STROKE
142
27
151
25
91
26
100
32
93
141
9
8
1
144
98
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
16MAR2012
CHK
19MAR2012
APVD
19MAR2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151542
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A