8-2151559-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151559-1 F SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151559-2 F 7-2151559-1 F 7-2151559-2 F 7- 2151559 -7 A FINE CRIMP HEIGHT ADJUST CRIMP WIRE INSUL A - (A) 1-968882-2 (A)114-18148 C1__DWG_PN_1_1 (B) 967541-1 C1__DWG_PN_1_2 - - - TERMINAL APPLICATION SPECIFICATION 8 TE TERMINAL (A) 1-968882-3 C1__DWG_PN_1_0 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 828904-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 828904-2 TE SEAL 828904-3 C1__DWG_PN_4_0 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_1 1.2- 2.1mm C1__DWG_PN_3_2 114-18148-PSA n 7 - TERMINALS APPLIED TE TERMINAL 1-968882-1 - TERMINAL INSULATION DIAMETER RANGE 3.70-4.30 mm [.146-.169 IN] 1.20-1.40 mm [.047-.055 IN] (B)114-18144-0 TERMINALS APPLIED TE TERMINAL (A) 1-968882-1 WIRE STRIP LENGTH TERMINAL INSULATION DIAMETER RANGE - TE CRIMP SPECIFICATION AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE n TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH C C1__DWG_PN_1_1 1-968882-2 1.20-1.40 mm [.047-.055 IN] - - - - 3 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 828904-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 828904-2 TE SEAL 828904-3 - 8 TE TERMINAL 1-968882-3 C1__DWG_PN_1_0 - - SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 8 C1__DWG_PN_4_1 1.2- 2.1mm - WIRE SIZE 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.08+/-0.05 [.043+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.3 W1__FA_SETTING_1 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.14+/-0.03 [.045+/-.001] 1.08+/-0.03 [.043+/-.001] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 5.7 - W1__FA_SETTING_1 - 6.3 5 - 1 2 B 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 APPLICATION SPECIFICATION 114-18148-PSA IS RESTRICTED TO PEUGEOT CITROËN AND ITS HARNESS MAKERS. 8 TERMINAL LUBRICANT IS RECOMMENDED. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 - 1 1 A 1 1 1 1 2 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 DATE DWN APVD D1 ECR-22-125737 05JAN2022 FJ RK E ECR-22-135880 12APR2022 JWC TE E1 ECR-22-147645 28JUL2022 FJ YY F ECR-22-150034 22AUG2022 FJ JAH 1 2 1 2 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - PART NO 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 2 1 1 - 4 2 2 - 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: -1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 - - - 1 1 - 1 1 2 1 1 1 1 2 1 1803945-4 22278-9 4-18032-3 1803944-1 1803515-3 2-1803583-1 2119641-1 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2-2168083-5 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-7 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1333202-5 240641-5 2119781-1 238011-4 2-2119784-9 1-455888-3 1-456403-3 1 -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D F O TE TERMINAL TERMINAL APPLICATION SPECIFICATION LTR - - 3.70-4.30 mm [.146-.169 IN] P TYPE APPLICATOR INSTRUCTIONS 408-35042 TERMINAL NAME: 66 PNEUMATIC CRIMP TOOLING KIT 3.94 mm [.155] TERMINAL DATA: REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 1.57 mm [.062] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE F F 4 LOC 2151559 -1 2151559 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 03DEC2012 CHK 03DEC2012 APVD 03DEC2012 K.HUANG S.XI S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 2 4-18032-3 1 1803944-1 1 1803515-3 1 2-1803583-1 1 2119641-1 1 2119082-3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2-2168083-5 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-7 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1333202-5 1 240641-5 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 2-2119784-9 1 1-455888-3 1 1-456403-3 300 299 298 297 293 292 248 244 243 242 241 239 238 164 113 99 98 82 71 67 66 60 59 57 56 54 53 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 22278-9 TE Connectivity APPLICATION SPEC - 1 1803945-4 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151559 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 D 59 44 PNEUMATIC 293 2 57 REF 2.0 REF 56 SHEAR DEPRESSOR DETAIL 244 53 A 243 242 238 8 7 59 82 297 1 298 C SEE DETAIL A 1.0 0.5 34 REF C 2 3 300 1 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) TERMINAL SUPPORT LOCATION 28 5 41 44 44.61 REF 0.05 66 DETAIL A 164 67 2 57 33 A 24 5 RAM SET-UP 19 B B 20 30 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 47 REF 1 299 56 3 2 20 113 8 292 46 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03DEC2012 CHK 03DEC2012 APVD 03DEC2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151559 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151559 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151559 -7 A CRIMP TOOLING KIT - F 4 3 2 LOC PART NUMBER 2- 2151559 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.57 mm [.062] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH C TERMINAL APPLICATION SPECIFICATION (A) 1-968882-1 (A) 1-968882-2 WIRE SIZE 0.35mm2 n (A)114-18148 C1__DWG_PN_1_2 - - TE SEAL C1__DWG_PN_2_0 (A) 1-968882-3 (B) 967541-1 C1__DWG_PN_1_1 - C1__DWG_PN_3_0 828904-1 828904-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_1 1.08+/-0.05 [.043+/-.002] 114-18148-PSA TE SEAL C1__DWG_PN_4_0 828904-3 TE TERMINAL 1-968882-1 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_1_1 1.2- 2.1mm - C1__DWG_PN_2_0 C1__DWG_PN_2_1 - TE SEAL 828904-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 828904-2 TE SEAL 828904-3 C1__DWG_PN_4_0 - 1.2- 2.1mm - 1 CRIMP HEIGHT REFERENCE SETTING 4 6.3 W1__DWG_CRIMP_HT_1 0.50mm2 0.35mm2 W1__FA_SETTING_1 W1__DWG_WGAUGE_1 1.14+/-0.03 [.045+/-.001] 1.08+/-0.03 [.043+/-.001] W1__DWG_CRIMP_HT_1 5.7 W1__FA_SETTING_1 5 - 7 8 ENTRY LEVEL APPLICATOR SAME AS ITEM ITEM DESCRIPTION 2151559-1 1 WIRE CRIMPER SUBSTITUTE PART NUMBER 1-1803547-3 9-2151559-1 2-2151559-1 46 BASIC SUB -ASSEMBLY 1803940-9 8-2151559-2 A 9-2151559-2 2151559-2 2-2151559-2 3 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 - 1 1 1 1 1 - 1 1 1 - - 1 - 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 03DEC2012 CHK 03DEC2012 APVD 03DEC2012 K.HUANG S.XI S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 4-18032-3 1 1803944-1 1 2119082-3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2-2168083-5 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-7 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1333202-5 1 240641-5 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 2-2119784-9 1 1-455888-3 1 1-456403-3 300 299 298 297 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 57 56 53 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 22278-9 TE Connectivity APPLICATION SPEC - 1 1803945-4 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES TONKER SPRING, COMPRESSION SCR, SET, FLT PNT, M3 X 6.0 SPACER, TONKER CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1 - 1-1803940-0 DELETE 1 1 - 2-1803604-9 2 1 - 1 1 2 - 1 1 1 - PART NUMBER 8-2151559-1 1 1 - 1 1 1 - 1 2 1 - ITEM SUBSTITUTION LIST 2 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - 1 1 1 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2 - - 1 2 1 - APPLICATION SPECIFICATION 114-18148-PSA IS RESTRICTED TO PEUGEOT CITROËN AND ITS HARNESS MAKERS. 1 2 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 2 - 4 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - B 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 5 4 - - 6.3 1 4 - 8 - 1 - CRIMP HEIGHT 4 REFERENCE SETTING - REF REF - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 - - C1__DWG_PN_4_1 1 1 - SEAL INSULATION DIAMETER RANGE 1 1 - 8 1 1 - - 1 1 3 2 1 - - 1 2 - 1803945-4 22278-9 4-18032-3 1803944-1 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2-2168083-5 18023-9 2119652-1 1803602-1 1-1752356-7 2079383-5 3-2844962-0 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1333202-5 240641-5 2119781-1 238011-4 2-2119784-9 1-455888-3 1-456403-3 1 1 - 1.20-1.40 mm [.047-.055 IN] - TE TERMINAL 1-968882-3 C1__DWG_PN_1_0 1-968882-2 C1__DWG_PN_4_1 7 - TERMINALS APPLIED C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION 8 TE TERMINAL C1__DWG_PN_1_0 - n 1 - TERMINAL INSULATION DIAMETER RANGE 3.70-4.30 mm [.146-.169 IN] 1.20-1.40 mm [.047-.055 IN] (B)114-18144-0 TERMINALS APPLIED TE TERMINAL WIRE STRIP LENGTH TERMINAL INSULATION DIAMETER RANGE 3.70-4.30 mm [.146-.169 IN] TE CRIMP SPECIFICATION AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: TE TERMINAL TERMINAL DATA: - Ocean Side Feed Applicator - DRAWING NO 2151559 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 5 239 140 59 PNEUMATIC 2 2.0 REF 243 53 A D 244 56 242 REF 57 REF SHEAR DEPRESSOR DETAIL 2 3 1.0 238 0.5 REF 8 7 34 59 REF 297 298 C 82 1 299 SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 300 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 REF 0.05 66 164 DETAIL A 67 2 33 57 5 RAM SET-UP A 24 B 19 20 30 B 9 21 1 12 29 241 13 CAM POSITIONS 30mm STROKE 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 113 48 8 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03DEC2012 CHK 03DEC2012 APVD 03DEC2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151559 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F