7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
A
2151560 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
FINE CRIMP HEIGHT ADJUST
A
2151560 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
A
NON-CRIMP HEIGHT ADJUST
2151560 -7
A
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
2151560 -6
7- 2151560 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
8- 2151560 -5
8- 2151560 -4
5-18022-5
8- 2151560 -5
8- 2151560 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2119799-1
2-1752354-2
-
2-1752354-2
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
6
-
-
-
TYPE
6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-10389
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
5.20-5.80 mm [.205-.228 IN]
C
-
POWER QUADLOK BUCHSENKONTAKT, EDS
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-18141-1
-
-
INSULATION DIAMETER RANGE
-
4.00-6.00 mm [.157-.236 IN]
-
-
-
-
6
TERMINALS APPLIED
TE TERMINAL
1719973-2
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
C1__DWG_PN_1_1
TE SEAL
1719972-1
-
-
TE SEAL
C1__DWG_PN_3_0
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
WIRE
SIZE
6.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.55+/-0.05 [.100+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
-
9
8.9
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
11
A
12
13
14
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
2151560
2151560
2151560
2151560
-
-4
-4
-5
-6
-
& 242.
1
& 242.
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
A
66
P
LTR
DESCRIPTION
DATE
RELEASED
DWN
APVD
RK
29APR2013
GB
2063440-1
F
O
4.06 mm [.160]
REVISIONS
DIST
A
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2151560 -1
D
6
-
1
1
-
-77 -7
1
1
-
-6
1
1
-
-5
1
1
1
-2
-
2119957-2
1803078-3
8-21084-0
2119640-1
-1
PART NO
1
1
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
1
2119957-2
1
1803078-3
1
8-21084-0_GATD
1
2119640-1
260
259
252
250
ITEM
NO
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
-
-
1
1
1
ATLANTIC VERSION
mm
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-455888-7
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2161311-1
1-2079383-5
2119645-1
2119957-1
2119644-3
2119085-1
2119092-1
1-1752356-8
2079383-5
2161328-1
1-1320908-8
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1633138-5
2119781-1
238011-3
8-2119784-6
455888-6
2-1752057-5
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
3.25 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM, STEPPED
DWN
04FEB2013
CHK
04FEB2013
APVD
04FEB2013
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1-22279-3_SIMP
1
2161314
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
1-455888-7
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
2119644-3
1
2119085
1
2119092-1
1
1-1752356-8
2
2079383-5
1
2161328
1
1-1320908-8
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1633138-5
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-3
1
8-2119784-6
1
455888-6
1
2-1752057-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119798-1
249
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
1
2079988_GATD
Ocean Side Feed
Applicator
-
DRAWING NO
2151560
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
A
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
D
6
PNEUMATIC
56
39
53
A
247
246
44
7 252
245
63
35
166
8
242
50
2
3.20
[ 0.126 ]
2
57 REF
2
SHEAR DEPRESSOR DETAIL
2
6
8
259
82
1
136
C
3
52
1
56
240
4
TERMINAL SUPPORT LOCATION
28
5
41
135
198
66
2
164
A
67
11
57
213
33
24
SERVO FEEDER
NOT INCLUDED
B
4
51
133
117 REF
10
A
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
1.00 0.50
[ 0.039
0.019 ]
34 REF
2
SERVO
LATCH PLATE
REF
1
137
172
2
243
59
C
D
244
238
163
-
REF
5
260
7
249
-
62
38
2
APVD
37
59
250
DWN
-
40
239
DATE
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04FEB2013
CHK
04FEB2013
APVD
04FEB2013
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151560
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
A
2- 2151560 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2- 2151560 -1
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
2- 2151560 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
PNEUMATIC
2- 2151560 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151560 -7
APPLICATOR STYLE CONVERSION CHART
-
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2151560 -5
8- 2151560 -4
5-18022-5
1338685-1
2119951-1
-
2161326-1
8- 2151560 -5
-
2119949-1
8- 2151560 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119799-1
2-1752354-2
-
-
2-1752354-2
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
6
2063440-1
-
-
-
-
-
-
TYPE
-
-
TE TERMINAL
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
5.20-5.80 mm [.205-.228 IN]
C
-
POWER QUADLOK BUCHSENKONTAKT, EDS
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
114-18141-1
-
-
INSULATION DIAMETER RANGE
-
4.00-6.00 mm [.157-.236 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1719973-2
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
C1__DWG_PN_1_1
TE SEAL
C1__DWG_PN_3_0
1719972-1
TE SEAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
WIRE
SIZE
6.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.55+/-0.05 [.100+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.9
-
6
9
-
W1__FA_SETTING_1
-
-
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151560 -4
2151560 -4
2151560 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
12
13
-
1
6
-
& 242.
-
1
& 152.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
TERMINAL DATA:
A
PART NUMBERS REQUIRED
F
O
4.06 mm [.160]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
-
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1803078-3
2119782-1
PART NO
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
DESCRIPTION
1
1803078-3
1
2119782
259
251
1
1
1
-
-
1
-
1
1
1
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
1-455888-7
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
2119644-3
1-1752356-8
2079383-5
2161328-1
1-1320908-8
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1-1633138-5
2119781-1
238011-3
8-2119784-6
455888-6
2-1752057-5
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM, STEPPED
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
-
DWN
04FEB2013
CHK
04FEB2013
APVD
04FEB2013
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
1-455888-7
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1-2079383-5
1
2119645
1
2119957-1
1
2119644-3
1
1-1752356-8
2
2079383-5
1
2161328
1
1-1320908-8
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1-1633138-5
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-3
1
8-2119784-6
1
455888-6
1
2-1752057-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1-22279-3_SIMP
250
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079988_GATD
DESCRIPTION
PRODUCT SPEC
-
1
2119640-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151560
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
REF
5
2
D
3.20
[ 0.126 ]
2
2
57
244
7 139
REF
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
53
2
8
249
A
166
242
6
1.00 0.50
[ 0.039
0.019 ]
REF
8
50
163
34
59
259
82
136
1
137
C
2
63
238
1
56
REF
TERMINAL SUPPORT LOCATION
52
172
2
3
51
C
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
57
2
67
11
A
33
SERVO FEEDER
NOT INCLUDED
213
A
24
B
DWN
251
MECHANICAL
D
DATE
19
10
30
20
9
21
117 REF
29
B
1
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04FEB2013
CHK
04FEB2013
APVD
04FEB2013
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151560
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A