8-2151563-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER D RELEASED FOR PUBLICATION REVISION C 7-2151563-2 C 7- 2151563 -7 A CRIMP WIRE INSUL TERMINAL APPLICATION SPECIFICATION 0.20mm2 n 114-18022 963824-2 C1__DWG_PN_1_1 - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 962882-1 C1__DWG_PN_3_0 TE TERMINAL 962882-2 C1__DWG_PN_3_1 - C1__DWG_PN_4_1 1 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.21+/-0.03 [.048+/-.001] 1.14+/-0.03 [.045+/-.001] 1.10+/-0.03 [.043+/-.001] 1.08+/-0.03 [.043+/-.001] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.8 6.4 6.8 7.1 - 3 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 1 - 1 - - - 1 - 1 1 1 2 - A 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 4 2 - - 1 4 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 2 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 2 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - - 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - - 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. REF 1 - RECOMMENDED SPARE PARTS 1 REF - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 A1 ECR-14-000858 20JAN2014 YY UG B ECR-18-010765 09JUL2018 VLA CT C ECR-19-009766 22JUN2019 TB TE 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-8 5018030-1 811242-5 690753-2 18023-9 1803583-9 1803515-1 1803602-1 3-1752356-3 2079383-5 2-2844962-6 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633130-9 6-240641-5 2119757-8 2-238011-1 4-1633965-6 1-455888-0 1-456404-8 1 1 - 5 UG C1__DWG_PN_4_0 - B YY 5 TE TERMINAL C1__DWG_PN_1_0 - - 4 23APR2013 1.10-1.60 mm [.043-.063 IN] - 3 APVD INSULATION DIAMETER RANGE - 2 DWN - - 1 DATE RELEASED A - 0.25mm2 DESCRIPTION TE CRIMP SPECIFICATION - TERMINALS APPLIED 0.35mm2 LTR 4.8MM TAB WITH DOUBLE LOCKING LANCE 4.05-4.81 mm [.159-.189 IN] 0.50mm2 P D WIRE STRIP LENGTH WIRE SIZE 66 F O TE TERMINAL TERMINAL NAME: C REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 TYPE APPLICATOR INSTRUCTIONS 408-35042 963824-1 2 PNEUMATIC CRIMP TOOLING KIT 2.29 mm [.090] TERMINAL DATA: 3 PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT 1.78 mm [.070] TE TERMINAL FEED TYPE FINE CRIMP HEIGHT ADJUST SIZE 4 LOC DESCRIPTION APPLICATOR DATA 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151563 -2 6 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .070 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO DWN 06FEB2013 CHK 06FEB2013 APVD 06FEB2013 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-6 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633130-9 1 6-240641-5 .. 1 ITEM_6 1 2119757-8 1 2-238011-1 1 4-1633965-6 1 1-455888-0 1 1-456404-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 248 244 243 242 241 238 164 119 99 98 82 71 67 66 60 59 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151563 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D DATE DWN APVD - - - D FEED TYPE PNEUMATIC 44 2 244 53 A 238 50 243 7 242 2 3 3.8 8 59 82 C 1 1 C 2 52 3 1 TERMINAL SUPPORT LOCATION 4 28 51 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 44 44.61 164 DETAIL A REF 34 REF SEE DETAIL A 56 0.5 REF 0.05 2 66 67 33 A 24 B RAM SET-UP 19 30 B 20 9 21 29 1 12 241 13 30 REF 11 30mm STROKE 30mm STROKE 47 1 29 REF CAM POSITIONS 30mm STROKE ITEM 30 LOCATED AT REAR HOLES 119 46 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06FEB2013 CHK 06FEB2013 APVD 06FEB2013 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151563 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT REVISION DESCRIPTION FEED TYPE 2- 2151563 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2151563 -7 A CRIMP TOOLING KIT - WIRE INSUL APPLICATOR DATA SIZE APPLICATOR INSTRUCTIONS 408-35042 TERMINAL APPLICATION SPECIFICATION n 114-18022 - TERMINALS APPLIED 0.35mm2 0.25mm2 0.20mm2 963824-2 C1__DWG_PN_1_1 - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 962882-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 962882-2 - C1__DWG_PN_4_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.21+/-0.03 [.048+/-.001] 1.14+/-0.03 [.045+/-.001] 1.10+/-0.03 [.043+/-.001] 1.08+/-0.03 [.043+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.8 6.4 6.8 7.1 1 - 1 - 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 - REF - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 4 - W1__FA_SETTING_4 1 - 1 1 1 1 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 - 1 - 1 - 2 - 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 - 1 - - - 1 1 1 1 1 1 1 - A 2119082-8 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 1803602-1 3-1752356-3 2079383-5 2-2844962-6 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633130-9 6-240641-5 2119757-8 2-238011-1 4-1633965-6 1-455888-0 1-456404-8 1 - RECOMMENDED SPARE PARTS 1 1 - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .070 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 AMP 4805 REV 31MAR2000 APVD - C1__DWG_PN_4_0 - B SEE SHEET 1 DWN 5 TE TERMINAL C1__DWG_PN_1_0 - - 5 DATE 1.10-1.60 mm [.043-.063 IN] - 2 DESCRIPTION INSULATION DIAMETER RANGE - 1 LTR - 3 0.50mm2 P 4.8MM TAB WITH DOUBLE LOCKING LANCE 4.05-4.81 mm [.159-.189 IN] WIRE SIZE 66 TE CRIMP SPECIFICATION WIRE STRIP LENGTH C REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 D TE TERMINAL TERMINAL NAME: 963824-1 2 F O 2.29 mm [.090] TE TERMINAL 3 TYPE 1.78 mm [.070] TERMINAL DATA: 4 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 20 PART NUMBER CRIMP D 20 RELEASED FOR PUBLICATION 6 DWN 06FEB2013 CHK 06FEB2013 APVD 06FEB2013 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-6 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633130-9 1 6-240641-5 .. 1 ITEM_6 1 2119757-8 1 2-238011-1 1 4-1633965-6 1 1-455888-0 1 1-456404-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 238 164 151 144 143 141 140 119 99 98 82 71 67 66 59 56 53 52 51 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-8 Ocean Side Feed Applicator - DRAWING NO 2151563 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D 140 FEED TYPE DWN APVD - - - D 2 244 PNEUMATIC 243 242 A 2 3 3.8 144 238 50 7 34 1 1 C 51 56 REF TERMINAL SUPPORT LOCATION 82 52 SEE DETAIL A 0.5 REF 8 59 C DATE 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 REF 0.05 164 DETAIL A 2 66 33 A 24 B RAM SET-UP 67 19 B 20 30 9 21 1 12 29 241 13 CAM POSITIONS 30mm STROKE 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT REAR HOLES 151 141 48 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06FEB2013 CHK 06FEB2013 APVD 06FEB2013 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151563 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C