8-2151590-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE E FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151590-1 E MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151590-2 E 7- 2151590 -7 A E 3 2 LOC 2151590 -1 2151590 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-17-000934 20JAN2017 TB GB C ECR-18-008631 06JUN2018 VLA JDG D ECR-21-005912 31MAY2021 FJ TE E ECR-22-148166 02AUG2022 FZ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.57 mm [.062] 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: MCON-2.8-RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 3.20-3.80 mm [.126-.150 IN] C TERMINAL APPLICATION SPECIFICATION 114-18718 - TERMINALS APPLIED TE TERMINAL 1719836-1 n C1__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 1.15-1.40 mm [.045-.055 IN] - - - - - 3 - - 6 TE TERMINAL 1719836-3 C1__DWG_PN_1_0 TE CRIMP SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL - 6 C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.07+/-0.03 [.042+/-.001] 1.00+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.0 8.7 - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 2 B - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 - TERMINAL LUBRICANT IS RECOMMENDED. - 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 - 1 - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 16 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .062 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 19FEB2013 CHK 19FEB2013 APVD 19FEB2013 L.ZHANG L.ZHANG S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-8 1 1803382-1 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-6 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1633129-7 1 1-240641-5 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 1633965-4 1 455888-5 1 1-456403-3 248 244 243 242 241 239 238 164 119 113 99 98 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-8 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 1 2 1 1 2 1 - 1 1 2 1 - 1 1 1 1 - 1 1 1 1 - 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-18028-2 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-8 1803382-1 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-3 2079383-5 2-2844962-6 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1633129-7 1-240641-5 2119757-8 238011-4 1633965-4 455888-5 1-456403-3 - Ocean Side Feed Applicator - DRAWING NO 2151590 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 238 242 6.4 3 2 53 8 50 59 REF 0.5 34 REF 7 82 C 1 SEE DETAIL A C 1 TERMINAL SUPPORT LOCATION 2 56 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 28 5 44 41 44.61 DETAIL A 0.05 2 164 A 24 B 66 67 33 RAM SET-UP 19 30 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 47 REF 119 113 6 46 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 19FEB2013 CHK 19FEB2013 APVD 19FEB2013 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151590 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151590 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151590 -7 A CRIMP TOOLING KIT - E 3 2 LOC PART NUMBER 2- 2151590 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.57 mm [.062] 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: MCON-2.8-RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 3.20-3.80 mm [.126-.150 IN] C TERMINAL APPLICATION SPECIFICATION 1719836-1 114-18718 - TERMINALS APPLIED TE TERMINAL n 1719836-3 C1__DWG_PN_1_1 - - - - TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL 1 - 0.35mm2 0.22mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.07+/-0.03 [.042+/-.001] 1.00+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.0 8.7 B APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 1 1 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - A 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 2 - - 1 1 1 - 1 2 1 - - 1 2 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - 1 1 2 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - 6 4 - - 4 1 4 - CRIMP HEIGHT REFERENCE SETTING - 1 - CRIMP HEIGHT mm [INCH] - REF REF - WIRE SIZE 1 1 - C1__DWG_PN_2_1 1 - - C1__DWG_PN_4_0 1 1 - C1__DWG_PN_2_0 1 1 - 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-8 1803382-1 18023-9 2119652-1 1803602-1 1752356-3 2079383-5 2-2844962-6 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1633129-7 1-240641-5 2119757-8 238011-4 1633965-4 455888-5 1-456403-3 1 1 - 3 1.15-1.40 mm [.045-.055 IN] - 1 - INSULATION DIAMETER RANGE 6 TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 19FEB2013 CHK 19FEB2013 APVD 19FEB2013 L.ZHANG L.ZHANG S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-8 1 1803382-1 3 18023-9 1 2119652 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-6 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1633129-7 1 1-240641-5 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 1633965-4 1 455888-5 1 1-456403-3 244 243 242 241 239 238 164 151 144 143 142 141 140 119 113 99 98 82 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .062 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151590 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D D 239 59 140 56 PNEUMATIC 2 244 6.4 A 0.5 243 238 REF 8 53 59 242 2 34 REF 3 50 7 TERMINAL SUPPORT LOCATION C C SEE DETAIL A 56 82 1 1 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 3 1 4 140 28 35.58 5 0.05 41 2 164 DETAIL A 66 67 33 A 24 B RAM SET-UP 19 30 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 30mm STROKE REF 13 REF 29 1 REF 30mm STROKE 30mm STROKE 142 30 151 113 48 6 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 19FEB2013 CHK 19FEB2013 APVD 19FEB2013 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151590 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E