7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
2
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2151609-1
D
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2151609-2
D
7- 2151609 -7
A
FINE CRIMP HEIGHT ADJUST
1
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
D
D
3
LOC
2151609 -1
2151609 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
B
ECR-13-007660
08MAY2013
KH
TE
C
ECR-14-005785
18APR2014
YY
TE
D
ECR-18-007347
16MAY2018
KH
LG
D1
ECR-18-012017
27JUL2018
MZ
KZ
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.01 mm [.079]
4.95 mm [.195]
APPLICATOR INSTRUCTIONS
408-35042
-
DELPHI TERMINAL
TERMINAL DATA:
TERMINAL, RECEPTACLE
TERMINAL NAME:
WIRE STRIP LENGTH
5.05-5.06 mm [.199-.199 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
WIRE STRIP LENGTH
DELPHI
-
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
TE TERMINAL
1572489-1
DELPHI TERMINAL
15304719
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1572498-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
DELPHI SEAL
15366066
SEAL INSULATION
DIAMETER RANGE
1.86-2.40
TE TERMINAL
1572489-1
C1__DWG_PN_4_1
C1__DWG_PN_4_0
n
C1__DWG_PN_4_1
-
1.70-2.25 mm [.067-.089 IN]
6
-
-
-
-
-
DELPHI TERMINAL
15304719
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
TERMINALS APPLIED
C1__DWG_PN_4_0
-
3
TERMINAL INSULATION DIAMETER RANGE
5.05-5.06 mm [.199-.199 IN]
1.70-2.25 mm [.067-.089 IN]
TE CRIMP SPECIFICATION
TERMINAL, RECEPTACLE
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
n
DELPHI TERMINAL
TERMINAL DATA:
DELPHI CRIMP SPECIFICATION
-
-
C1__DWG_PN_4_0
-
SEAL INSULATION
DIAMETER RANGE
1.86-2.40
C1__DWG_PN_4_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1572498-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
DELPHI SEAL
15366066
C1__DWG_PN_4_0
C1__DWG_PN_4_1
-
WIRE
SIZE
1.00mm2
0.80mm2
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.40+/-0.05 [.055+/-.002]
1.25+/-0.05 [.049+/-.002]
1.25+/-0.05 [.049+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.1
6.8
6.8
WIRE
SIZE
4
W1__FA_SETTING_1
16 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.50+/-0.05 [.059+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.1
-
4
-
W1__FA_SETTING_1
-
5
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
2
B
3
4
5
6
-
RECOMMENDED SPARE PARTS
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
THE
TERMINAL MANUFACTURER'S SPECIFICATIONS.
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS,
AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS
HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM
MANUFACTURER FOR THIS CUSTOM REQUIREMENT.
7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
1
-
1
-
1
TO ASSESS
TERMINAL
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
-
1
1
1
1
A
-
1
-
1
1
-
1
1
-
1
1
1
-
1
1
2
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
& 4 of 4)
MATERIAL
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
20FEB2012
CHK
21FEB2012
APVD
21FEB2012
HOFFNER
T.ELBIN
T.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119641-1
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
1
2119580-1
1
2063440-1
2
21045-3
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
2844908
1
2844907
1
455888-5
1
1803607-1
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
985575-3
1
1338685-1
4
2168083-3
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1633927-6
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-2
1
4-2119784-3
1
1-455888-0
1
4-1673600-5
250
249
248
244
243
242
241
239
238
172
164
163
137
136
99
98
82
71
67
66
60
59
57
56
54
53
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
1803259-1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PART NO
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
mm
-1
1
-77 -72 -71 -2
DIMENSIONS:
1
1
1
1
2
1
1
2
1
-
1
1
2
-
-
1
1
1
-
-
1
1
1
-
-
1
1
2
-
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
-
1
1
2
-
1
1
1
1
1
-
2
1
2
-
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
-
1
-
1
-
REF REF
-
1
-
2
REF
1
1
1
-
REF
1
-
-
2
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
2119640-1
1803259-1
2119641-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
3-23627-7
2119799-1
2844908-1
2844907-1
455888-5
1803607-1
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
1-2168083-0
1803382-6
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-1
2079383-5
2-2844962-8
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1633927-6
2119781-1
238011-2
4-2119784-3
1-455888-0
4-1673600-5
-
Ocean Side Feed
Applicator
-
DRAWING NO
2151609
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
D1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
REF
5
D
59
56
1.4 REF
44
PNEUMATIC
250
5
2
57 REF
2
SHEAR DEPRESSOR DETAIL
244
249
243
A
53
238
242
50
163
8
59
82
136
1
137
C
3
2
REF
3.0
0.5
34 REF
1
C
2
172
3
56
1
TERMINAL SUPPORT LOCATION
4
28
5
41
44
44.61
REF
0.05
66
2
164
33
A
24
B
67
57
5
RAM SET-UP
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
1
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
20
46
98
99
34
54
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
20FEB2012
CHK
21FEB2012
APVD
21FEB2012
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151609
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
D1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2151609 -1
D
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151609 -7
A
CRIMP TOOLING KIT
-
D
3
2
LOC
PART
NUMBER
2- 2151609 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.01 mm [.079]
4.95 mm [.195]
APPLICATOR INSTRUCTIONS
408-35042
-
1
-
1
-
DELPHI TERMINAL
TERMINAL DATA:
TERMINAL, RECEPTACLE
TERMINAL NAME:
WIRE STRIP LENGTH
5.05-5.06 mm [.199-.199 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
WIRE STRIP LENGTH
DELPHI
-
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
TE TERMINAL
1572489-1
DELPHI TERMINAL
C1__DWG_PN_1_0
15304719
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
C1__DWG_PN_3_0
1572498-1
C1__DWG_PN_3_1
n
DELPHI SEAL
15366066
C1__DWG_PN_4_1
-
-
-
-
-
TE TERMINAL
1572489-1
C1__DWG_PN_4_0
DELPHI TERMINAL
C1__DWG_PN_1_0
15304719
C1__DWG_PN_1_1
TE SEAL
C1__DWG_PN_2_0
C1__DWG_PN_3_0
1572498-1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_0
15366066
C1__DWG_PN_4_1
1
-
1.00mm2
0.80mm2
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.40+/-0.05 [.055+/-.002]
1.25+/-0.05 [.049+/-.002]
1.25+/-0.05 [.049+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
-
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.1
6.8
6.8
WIRE
SIZE
W1__FA_SETTING_1
16 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.50+/-0.05 [.059+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
-
W1__DWG_CRIMP_HT_1
4.1
-
6
HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM
MANUFACTURER FOR THIS CUSTOM REQUIREMENT.
7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
TO ASSESS
TERMINAL
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
1
-
1
1
1
1
-
A
2
1
1
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
1
2
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
2
2
-
1
1
2
-
WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS,
AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS
1
1
-
1
1
1
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
THE
TERMINAL MANUFACTURER'S SPECIFICATIONS.
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL
2
-
-
1
1
1
-
-
2
1
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
5
1
2
-
-
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
1
-
4
2
1
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
1
2
-
3
1
1
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
1
1
-
2
1
1
-
B
1
1
-
RECOMMENDED SPARE PARTS
-
1
-
1
-
1
-
5
1
1
-
W1__FA_SETTING_3
1
1
-
W1__FA_SETTING_2
1
1
-
W1__FA_SETTING_1
4
-
-
4
1
4
-
4
-
1
-
WIRE
SIZE
-
1
-
C1__DWG_PN_4_1
-
REF REF
-
DELPHI SEAL
-
2
-
SEAL INSULATION
DIAMETER RANGE
1.86-2.40
1
1
-
C1__DWG_PN_4_1
1
-
-
C1__DWG_PN_4_0
1
1
-
TERMINALS APPLIED
SEAL INSULATION
DIAMETER RANGE
1.86-2.40
C1__DWG_PN_4_0
6
1
1
-
1.70-2.25 mm [.067-.089 IN]
1
1
-
3
TERMINAL INSULATION DIAMETER RANGE
5.05-5.06 mm [.199-.199 IN]
1.70-2.25 mm [.067-.089 IN]
TE CRIMP SPECIFICATION
TERMINAL, RECEPTACLE
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
n
DELPHI TERMINAL
TERMINAL DATA:
DELPHI CRIMP SPECIFICATION
-
1
-
2119640-1
1803259-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
2844908-1
2844907-1
455888-5
1803607-1
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
1-2168083-0
1803382-6
18023-9
2119652-1
1803602-1
1752356-1
2079383-5
2-2844962-8
2844992-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1633927-6
2119781-1
238011-2
4-2119784-3
1-455888-0
4-1673600-5
-
1
1
1
1
1
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
DWN
20FEB2012
CHK
21FEB2012
APVD
21FEB2012
HOFFNER
T.ELBIN
T.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
1
2119580-1
1
2063440-1
2
21045-3
1
COUNTER_994970
1
240638
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
3-23627-7
1
2119799
1
2844908
1
2844907
1
455888-5
1
1803607-1
1
2119740-1
2
2168078-1
1
5-18022-5
1
985575-3
1
1338685-1
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1633927-6
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-2
1
4-2119784-3
1
1-455888-0
1
4-1673600-5
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
99
98
82
71
67
66
59
57
56
53
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
1803259-1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean Side Feed
Applicator
-
DRAWING NO
2151609
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D1
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
REF
5
239
140
59
2
1.4 REF
5
244
56
PNEUMATIC
D
57
243
250
242
2
SHEAR DEPRESSOR DETAIL
2
3
249
A
3.0
53
238
0.5
REF
8
50
163
REF
34
59
REF
136
82
137
C
1
172
TERMINAL SUPPORT LOCATION
1
C
2
56
3
1
4
28
5
41
140
35.58
164
REF
0.05
66
2
67
33
57
A
24
B
5
RAM SET-UP
19
20
30
B
9
21
29
1
12
241
13
CAM POSITIONS
30mm STROKE
1
30
REF
REF
29
30mm STROKE
30mm STROKE
142
ITEM 30 LOCATED AT
FRONT HOLES
151
141
48
98
99
34
143
8
1
144
143
10
1
20
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
11
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
20FEB2012
CHK
21FEB2012
APVD
21FEB2012
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151609
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D1