8-2151615-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151615 -2 DESCRIPTION H 2151615 -5 FINE CRIMP HEIGHT ADJUST H H NON-CRIMP HEIGHT ADJUST 2151615 -7 H FINE CRIMP HEIGHT ADJUST B CRIMP TOOLING KIT CONVERT TO - PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2151615 -6 7- 2151615 -7 APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 SERVO LATCH PLATE NONE - SERVO LATCH PLATE SMART APPLICATOR - 4 12 PNEUMATIC FEED - - - - - 2161326-1 - 2119951-1 - - - 8- 2151615 -5 8- 2151615 -4 - 2119950-1 - 1338685-1 - 5-18022-5 - - - - - - - - - 2119641-1 - - - - - 1901094-3 - - - - - - - 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - 6 2063440-1 - - - - - - - - - - - - - - WIRE INSUL SIZE - TYPE - F F 2.54 mm [.100] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-10389 14 - 6 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.20-3.80 mm [.126-.150 IN] C TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL 2-2177894-1 n 114-94204 - INSULATION DIAMETER RANGE - - 2.88-3.04 mm [.113-.120 IN] - - - - - 6 - 10 TE TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION LITEALUM CONTACT TERMINAL NAME: C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 - TE TERMINAL - C1__DWG_PN_4_0 - 13 C1__DWG_PN_3_1 - WIRE SIZE 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.56 # 0.04 [.0614 # .0016] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 - 9 12.5 - W1__FA_SETTING_1 - 6 - 7 B RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 6 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151615-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151615-5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151615-6 7 8 9 10 11 12 13 14 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - & 242. - 1 - & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT. CUT TO LENGTH AT ASSEMBLY. SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST THE ADJUSTMENT BOLT THREADS. 15. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT, P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK. AMP 4805 REV 31MAR2000 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. A - 1 4 REVISIONS DIST A 66 P LTR - - CRIMP 1 PART NUMBERS REQUIRED 8 APPLICATOR DATA LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 7 - 1 1 1 1 - -77 -7 1 1 1 -6 1 1 1 1 - -5 - 2-1722335-1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 -2 PART NO 1 1 1 1 1 1 1 THREAD BOLT GEWINDEBOLZEN APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. DESCRIPTION 1 2-1722335-1_US 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 - 1 268 260 252 250 249 248 247 246 245 - 1 1 1 1 1 - 1 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 - 1 REF REF REF - - - - - - - - 1 - 1 - 1 REF REF - 1 1 1 1 1 - 1 -77 -7 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 1 1 1 4 2 1 1 1 4 2 1 1 - 4 2 1 - - 4 1 1 - - 3 1 1 - 1 3 1 1 2 1 - 1 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 - 1 1 1 - 1 - 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MR JT F3 ECR-15-003249 27FEB15 RS LZ G ECR-15-015082 14OCT2015 DJG DS H ECR-16-002616 23FEB2016 XZ CT PART NO 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 SCR, SET, SOFT TIP, M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER SHEAR DEPRESSOR ASSEMBLY BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE, CONICAL BLEND DWN 05APR2012 CHK 05APR2012 APVD 05APR2012 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2256587-1_SIMP 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 2-2119656-3 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 2119085 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-7 1 1901086-1 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 1803142-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 690472-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 462006-6 1 2161316-5 1 2-240641-9 .. 1 ITEM_6 1 1-1722335-0_US 1 3-238011-8 1 1-1722335-2_US .. 1 ITEM_2 1 2217303-2 244 243 242 241 240 238 213 198 172 166 164 163 137 136 135 133 121 119 99 96 95 93 82 71 67 66 63 62 61 60 59 56 54 53 52 51 50 49 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - APVD 25JAN2015 -2 2 DWN ECR-15-001216 1 - - 1 REF - 1 - 1 1 1 1 - - - 1 - 1 2 - - 1 1 2 - 1 DATE F2 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2256587-1 1-690438-0 2168083-1 2168083-6 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168400-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2-2119656-3 2119370-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1320908-7 1901086-1 1-455888-0 22283-1 356835-1 1803142-1 1320928-2 980371-4 2168083-2 1-18028-2 690472-2 2119806-1 3-22280-3 1-356885-5 2119805-1 462006-6 2161316-5 2-240641-9 1-1722335-0 3-238011-8 1-1722335-2 2217303-2 1 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151615 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 6 6 247 246 260 250 249 6 7 A 44 7 252 2 13 238 163 14 8 53 99 7 245 35 166 243 63 242 52 2 34 REF 2 8 2 2 0.5 TERMINAL STRIP CAN MOVE FREELY 2 6 1 C 1 3 1 4 28 SERVO LATCH PLATE 5 41 135 33 198 66 A 164 24 67 121 117 REF TERMINAL STRIP CAN MOVE FREELY WITH A MINIMUM OF SIDE CLEARANCE A 95 SERVO FEEDER NOT INCLUDED 2 11 213 30 20 B 96 21 29 9 19 25 ITEM 30 LOCATED AT REAR HOLES 1 12 29 REF 30 241 27 CAM POSITION 30mm STROKE 4.3 TERMINAL SUPPORT LOCATION 56 B REF 82 172 4 D 51 137 133 REF 9 244 136 240 - 50 59 C - - 0.2 MAX 39 PNEUMATIC APVD 62 38 FEED TYPE DWN 37 40 D DATE 13 1 REF 11 11 119 61 268 26 23 93 46 32 34 54 8 1 60 54 10 1 248 TERMINAL GUIDE WIRE POSITION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05APR2012 CHK 05APR2012 APVD 05APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151615 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151615 -2 DESCRIPTION H 2- 2151615 -5 2- 2151615 -7 FINE CRIMP HEIGHT ADJUST H 7- 2151615 -7 FEED TYPE FINE CRIMP HEIGHT ADJUST H FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT CONVERT TO - PNEUMATIC SERVO LATCH PLATE NONE - SERVO LATCH PLATE SMART APPLICATOR 4 - PNEUMATIC FEED - - - - 2161326-1 - 2119951-1 - 2119950-1 - - - 8- 2151615 -5 8- 2151615 -4 - - 1338685-1 5-18022-5 - - - - - 1901094-3 - - 2119641-2 - - - 2168400-6 - - 2119799-1 - (QUANTITY 2) 6 - - 1 - - APPLICATOR INSTRUCTIONS 408-10389 7 TE TERMINAL TERMINAL DATA: LITEALUM CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.20-3.80 mm [.126-.150 IN] C TERMINAL APPLICATION SPECIFICATION 2-2177894-1 n 114-94204 - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE 6 2.88-3.04 mm [.113-.120 IN] - - - - C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_1 6 WIRE SIZE 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.56 # 0.04 [.0614 # .0016] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 9 12.5 12 1 B 2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 242. & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 2-1722335-1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-4 2079764-1 PART NO THREAD BOLT GEWINDEBOLZEN FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2-1722335-1_US 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-4 1 2079764 1 268 251 250 249 246 244 243 ITEM NO 14. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT, P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK. AMP 4805 REV 31MAR2000 DIMENSIONS: mm & 2 of 4) 1 1 1 - - 1 - 1 1 1 1 1 - 1 1 1 - 1 - 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 SCR, SET, SOFT TIP, M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER SHEAR DEPRESSOR ASSEMBLY BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE, CONICAL BLEND PART NO -77 -27 -25 -22 CUT TO LENGTH AT ASSEMBLY. SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST THE ADJUSTMENT BOLT THREADS. 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151615-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151615-5 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 1 1 1 - 2 1 1 - 1 2 1 - 1 - 2 - 1 - - - W1__FA_SETTING_1 3 1 - - 1 3 1 - 2 1 3 - 1 2 1 - 1 - 2 - 1 1 1 - 1 1 1 - 2 1 1 - C1__DWG_PN_4_0 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - - 1 1 - - 1 1 - 1 REF - - 10 TE TERMINAL C1__DWG_PN_1_0 13 1 - - - 1 - - - 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 - 1 1 4 - 1 1 1 - 1 - 1 - 1 1 - - F F 3.30 mm [.130] - 1 - TYPE 1 REF REF - - 2 1 REF - - - 1 - - 1 - - 1 1 - - - - - - 1 2 - - 7 2.54 mm [.100] P 2119083-1 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2-2119656-4 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2256587-1 1-690438-0 2168083-1 2168083-6 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2079383-7 2119645-1 2119957-1 2119644-2 1-1752356-7 2079383-5 2161328-1 1320908-7 1901086-1 1-455888-0 22283-1 356835-1 1803142-1 1320928-2 980371-4 2168083-2 1-18028-2 690472-2 2119806-1 3-22280-3 1-356885-5 2119805-1 462006-6 2161316-5 2-240641-9 1-1722335-0 3-238011-8 1-1722335-2 2217303-2 1 1 - - - 1 1 - 2063440-1 - - - WIRE INSUL 66 - - 8 SIZE A PART NUMBERS REQUIRED D CRIMP REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 05APR2012 CHK 05APR2012 APVD 05APR2012 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2-2119656-4 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2256587-1_SIMP 1 1-690438-0 2 2168083-1 1 2168083-6 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2-18032-5 1 5-18022-5 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-7 1 1901086-1 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 1803142-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 690472-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 462006-6 1 2161316-5 1 2-240641-9 .. 1 ITEM_6 1 1-1722335-0_US 1 3-238011-8 1 1-1722335-2_US .. 1 ITEM_2 1 2217303-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 2168400-6 242 241 240 238 213 198 172 166 164 163 152 151 145 144 143 141 140 139 137 136 135 133 121 119 99 96 95 93 82 71 67 66 63 62 61 59 56 53 52 51 50 49 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 7-18023-7 DESCRIPTION PRODUCT SPEC - 1 2119083 Ocean Side Feed Applicator - DRAWING NO 2151615 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 6 62 40 145 38 D 246 39 7 FEED TYPE 152 PNEUMATIC 250 8 7 238 59 99 8 242 166 4.3 0.5 6 82 1 C 1 3 1 4 28 5 41 135 33 198 164 66 24 A 2 11 67 30 213 A 95 121 20 TERMINAL STRIP CAN MOVE FREELY WITH A MINIMUM OF SIDE CLEARANCE 21 96 117 REF REF TERMINAL STRIP CAN MOVE FREELY SERVO LATCH PLATE B 2 63 56 SERVO FEEDER NOT INCLUDED REF TERMINAL SUPPORT LOCATION 51 172 4 34 52 137 133 REF 9 243 50 136 240 2 12 53 163 C 0.2 MAX 244 2 249 A 13 D 2 140 7 139 6 2 9 19 29 B 1 12 241 25 13 1 27 ITEM 30 LOCATED AT REAR HOLES 11 CAM POSITION 29 REF 30 30mm STROKE 61 151 268 26 23 93 141 32 34 143 8 1 144 143 10 1 119 11 TERMINAL GUIDE WIRE POSITION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05APR2012 CHK 05APR2012 APVD 05APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151615 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H