8-2151621-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2151621 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151621-1 B MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151621-2 B 7- 2151621 -7 A B 3 2 LOC PART NUMBER 2151621 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 02MAY2012 KS TE B ECR-19-017885 27NOV2019 FJ TE PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - .120 [3.05 mm] - APPLICATOR INSTRUCTIONS 408-35042 TAI VUE TERMINAL TERMINAL DATA: GENERIC CRIMP SPECIFICATION TERMINAL TERMINAL NAME: WIRE STRIP LENGTH .171-.186 IN [4.34-4.72 mm] C TERMINAL APPLICATION SPECIFICATION n - INSULATION DIAMETER RANGE .120-.125 IN [3.05-3.18 mm] - - - - - - - TERMINALS APPLIED TE TERMINAL 2113254-1 TAI VUE TERMINAL 21073-211PF C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TAI VUE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 22 AWG CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 0.072+/-0.002 [1.83+/-0.05] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 11.9 - 3 - W1__FA_SETTING_1 - 1 2 B 3 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 - 1 A 1 1 - 1 1 1 - 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 Pro/ENGINEER DRAWING & 4 of 4) MATERIAL - PART NO - REF REF REF REF 1 1 1 1 1 1 1 1 1 - - - 2 1 - - - - 1 - - - - 1 - 1 - - 1 1 1 - - 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 - - 2 - 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 - - 2119641-1 18023-1 2119580-1 2844940-1 994970-2 2844908-1 2844907-1 318563-1 455888-2 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-1 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-2 2079383-5 2-2844962-3 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633933-3 2119757-4 456409-5 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12MARCH2012 CHK 12MARCH2012 APVD 12MARCH2012 K. STAKEM G. BAILEY T. ELBIN FEED CAM, AIR FEED SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING GUARD, FRONT CHIP SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE .120 "F" PREMIUM NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 1 2844940-1 1 COUNTER_994970 1 2844908 1 2844907 1 318563-1 1 455888-2 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-1 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-2 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633933-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 456409-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119580-1 248 241 239 238 164 99 98 89 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 18023-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151621 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 PNEUMATIC 44 A 53 2 238 50 8 59 C 82 1 REF 1.0 0.5 34 REF 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 28 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 44 43.90 REF 0.05 164 DETAIL A 2 33 A 24 B 67 RAM SET-UP 19 30 20 9 29 21 12 B 1 ITEM 30 LOCATED AT FRONT HOLES 241 13 1 30 REF 29 REF CAM POSITIONS 11 89 30mm STROKE 30mm STROKE 30mm STROKE 47 46 98 99 34 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12MARCH2012 CHK 12MARCH2012 APVD 12MARCH2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151621 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151621 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151621 -7 A CRIMP TOOLING KIT - B 3 2 LOC PART NUMBER 2- 2151621 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - .120 [3.05 mm] - APPLICATOR INSTRUCTIONS 408-35042 TAI VUE TERMINAL TERMINAL DATA: GENERIC CRIMP SPECIFICATION TERMINAL TERMINAL NAME: WIRE STRIP LENGTH .171-.186 IN [4.34-4.72 mm] C TERMINAL APPLICATION SPECIFICATION n - INSULATION DIAMETER RANGE .120-.125 IN [3.05-3.18 mm] - - - - - TE TERMINAL 2113254-1 TAI VUE TERMINAL 21073-211PF C1__DWG_PN_1_1 TE TERMINAL C1__DWG_PN_3_0 TAI VUE TERMINAL 1 - C1__DWG_PN_4_0 - 22 AWG W1__DWG_WGAUGE_1 0.072+/-0.002 [1.83+/-0.05] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 11.9 - 1 1 1 1 1 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 - - - - - - 1 - 1 - - - - - - - 1 A 2 - - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - B 1 1 W1__FA_SETTING_1 1 1 - 3 2 - - CRIMP HEIGHT INCH [mm] 1 2 - WIRE SIZE - 1 - C1__DWG_PN_2_1 - REF REF - C1__DWG_PN_2_0 1 1 - 18023-1 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2844908-1 2844907-1 318563-1 455888-2 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-1 18023-9 2119652-1 1803602-1 1752356-2 2079383-5 2-2844962-3 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633933-3 2119757-4 456409-5 1 - - TERMINALS APPLIED C1__DWG_PN_1_0 1 - 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING GUARD, FRONT CHIP SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE .120 "F" PREMIUM DWN 12MARCH2012 CHK 12MARCH2012 APVD 12MARCH2012 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 1 COUNTER_994970 1 2119641-2 1 2168083-8 2 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 318563-1 1 455888-2 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 2 1-2168083-0 1 1803382-1 3 18023-9 1 2119652 1 1803602-1 1 1752356-2 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633933-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 456409-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2844940-1 241 239 238 164 151 144 143 142 141 140 99 98 89 82 71 67 66 59 56 54 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC - 1 18023-1 Ocean Side Feed Applicator - DRAWING NO 2151621 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D D 239 53 140 59 2 50 56 PNEUMATIC 82 1 A 238 1 1.0 8 REF 34 28 59 0.5 REF 5 41 C TERMINAL SUPPORT LOCATION C SEE DETAIL A 164 56 33 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 66 A 24 67 140 19 30 9 20 29 DETAIL A 34.87 1 REF 0.05 12 21 241 13 1 RAM SET-UP 11 B B 89 141 98 99 34 8 1 144 143 10 ITEM 30 LOCATED AT FRONT HOLES 1 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 151 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12MARCH2012 CHK 12MARCH2012 APVD 12MARCH2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151621 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B