8-2151630-5

Lock All Fields A2 ECR-15-003735 RS 9MAR2015 LZ THIS PART NUMBER IS OBSOLETE (NO LONGER ACTIVE OR PRODUCED). THE CUSTOMER SHOULD CONTACT THEIR SALES REPRESENTATIVE OR TAC TO IDENTIFY THE APPLICATOR THAT WILL PROCESS THE TERMINAL TO BE APPLIED. IF ONE DOES NOT EXIST, A REQUEST TO QUOTE A NEW APPLICATOR WILL NEED TO BE PROCESSED. FOR REPLACEMENT PARTS FOR APPLICATOR 2151630 REFER TO ADDITIONAL PAGE(S). SPARE PARTS KIT (IF LISTED) WILL REMAIN AVAILABLE. R.SHEN LJ.ZHANG U.GUO OCEAN SIDE FEED APPLICATOR CUSTOMER ACCESSIBLE PRODUCTION DRAWING 2151630 1 5 A2 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 PART NUMBER REVISION DESCRIPTION FEED TYPE 2151630 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL A FINE CRIMP HEIGHT ADJUST APPLICATOR STYLE CONVERSION CHART CONVERT TO PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 2151630 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2151630 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 2151630 -7 A 7- 2151630 -7 4 FINE CRIMP HEIGHT ADJUST A NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - - - - CRIMP WIRE INSUL SIZE 3.68 mm [.145] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2151630 -5 8- 2151630 -4 5-18022-5 8- 2151630 -5 8- 2151630 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119799-1 - - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 1901094-3 - - - - - - - - - - - 2168400-6 - 2119799-1 - - - - (QUANTITY 2) - - 1 - 1 1 1 - 1 1 1 1 1 - - (QUANTITY 2) - 6 - 2063440-1 - - - - - - - - - - TYPE - WIRE STRIP LENGTH 5.20-6.00 mm [.205-.236 IN] C TERMINAL APPLICATION SPECIFICATION n NONE - - - - - - - - TERMINALS APPLIED TE TERMINAL 286866-1 286866-2 286866-3 DELPHI TERMINAL 12048074 C1__DWG_PN_1_0 C1__DWG_PN_1_1 15326225 C1__DWG_PN_1_2 15366078 C1__DWG_PN_1_3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 286867-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 286867-2 286867-5 828905-1 1949554-1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1.00mm2 0.80mm2 0.75mm2 0.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.35+/-0.05 [.053+/-.002] 1.20+/-0.05 [.047+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_3_7 2.85-2.03 6 13 C1__DWG_PN_4_5 C1__DWG_PN_4_6 C1__DWG_PN_4_7 2.85-2.03 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.1 5.4 5.8 6.5 2.15-1.60 - 2.15-1.60 - 2.15-1.60 6 1.70-1.20 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 4 - - 2151630 2151630 2151630 2151630 14 -4 -4 -5 -6 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 1 & 242. 1 1 & 242. - 1 1 -77 -7 1 - -6 1 1 -5 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 260 252 250 249 248 247 ITEM NO DESCRIPTION 1 - 1 1 1 1 - mm AMP 4805 REV 31MAR2000 1 1 1 1 1 1 2 1 3 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 DIMENSIONS: & 4 of 4) 1 1 2 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 1 - 1 1 REF REF REF REF - - - 1 - - 1 - - 1 1 1 1 1 1 1 1 1 -6 - - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 - 2 - 1 - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 1 -2 DESCRIPTION DATE DWN APVD RELEASED 23MAY2012 BH BH ECR-14-000620 15JAN2014 YY UG MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23MAR2012 CHK 23MAR2012 APVD 23MAR2012 BOB HIGMAN T.ELBIN M.CLIFFORD - SIZE - 1 2119083 1 18023-1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 2-1752354-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 3-1752356-4 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-4 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1633138-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 2-238011-1 1 3-1633965-1 1 455888-8 1 4-568176-6 ITEM NO A1 CAGE CODE 00779 Ocean Side Feed Applicator - RESTRICTED TO DRAWING NO 2151630 Customer Accessible Production Drawing DRAWING NUMBER - 2151630 1 2079764 246 245 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 57 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 Harrisburg, PA 17105-3608 NAME - WEIGHT 1 2119758 1 2119082-9 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC SHEETS 3 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 2 1 1 1 1 - THE INSULATION RANGE LISTED IS FOR THE TERMINAL. REFER TO THE CHART FOR RANGE OF SEALS LISTED ON APPLICATOR DRAWING. 1 1 1 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- LTR 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 18023-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-1 2-1752354-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 3-1752356-4 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1633138-7 2119781-1 2-238011-1 3-1633965-1 455888-8 4-568176-6 - 1 1 1 - 13 - 1 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. - - 1 - 1 - 1 - - 6 - - - - W1__FA_SETTING_1 - 1 - - B A - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 - C1__DWG_PN_4_4 15324979 15324974 C1__DWG_PN_3_6 CRIMP HEIGHT mm [INCH] C1__DWG_PN_4_1 15324976 NA 15393249 C1__DWG_PN_3_3 CABLE DIAMETER C1__DWG_PN_4_0 15324973 C1__DWG_PN_3_2 1949554-2 1572277-2 WIRE SIZE DELPHI SEAL 12048086 1 - - 0.00-3.45 mm [.000-.136 IN] 1 - - INSULATION DIAMETER RANGE 1 REF - DELPHI CRIMP SPECIFICATION - - - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: P 2063440-1 2168400-6 - DELPHI TERMINAL 66 A1 - TERMINAL DATA: A PART NUMBERS REQUIRED F O 1.98 mm [.078] 1 REVISIONS DIST A - APPLICATOR DATA LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2151630 -2 D 6 20 SCALE 1:2 SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION SHEET 2 OF 5 REV. A2 REV A1 D C B A 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION FEED TYPE MECHANICAL A D 6 37 6 62 PNEUMATIC 59 38 56 39 250 246 260 44 7 252 245 35 244 2 7 249 63 A 247 242 82 1 57 REF 2 SHEAR DEPRESSOR DETAIL 2 6 2 3 2 2 1 4 176 TERMINAL SUPPORT LOCATION 28 5 41 174 44 2 175 51 6 164 A 15.21 [ 0.599 ] 66 50 2 67 11 57 213 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 A 50 REF HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 47 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 REF 245 REF 52 135 198 30mm STROKE 3.18 0.50 [ 0.125 0.019 ] C 177 56 REF 34 REF 172 4 D 0.89 [ 0.035 ] 2 1 137 B 2 8 136 133 REF 2 163 SERVO LATCH PLATE - 8 59 240 5 APVD - 243 166 238 C DWN - 40 239 DATE SEE SHEET 1 - A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) AMP 4805 REV 31MAR2000 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23MAR2012 CHK 23MAR2012 APVD 23MAR2012 BOB HIGMAN T.ELBIN M.CLIFFORD Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NUMBER - 2151630 RESTRICTED TO DRAWING NO 2151630 Customer Accessible Production Drawing SHEETS 3 CUSTOMER ACCESSIBLE PRODUCTION DRAWING TE Connectivity SCALE 1:2 SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION SHEET 3 OF 5 REV. A2 - 4 REV A1 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151630 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL 2- 2151630 -2 D 6 20 A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151630 -7 A FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151630 -5 7- 2151630 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 8- 2151630 -5 8- 2151630 -4 2119949-1 1338685-1 2161326-1 - 8- 2151630 -4 1338685-1 5-18022-5 2119951-1 5-18022-5 - 2119949-1 8- 2151630 -5 1338685-1 2119950-1 - 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - - - 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - - - 6 (QUANTITY 2) - - - - - 2063440-1 - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - DELPHI CRIMP SPECIFICATION WIRE STRIP LENGTH 5.20-6.00 mm [.205-.236 IN] C - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n NONE Rev A - - INSULATION DIAMETER RANGE - 0.00-3.45 mm [.000-.136 IN] - - - - - TERMINALS APPLIED TE TERMINAL 286866-1 286866-2 286866-3 - DELPHI TERMINAL C1__DWG_PN_1_0 12048074 15326225 C1__DWG_PN_1_1 C1__DWG_PN_1_2 15366078 C1__DWG_PN_1_3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL C1__DWG_PN_3_0 286867-1 286867-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286867-5 828905-1 1949554-1 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1949554-2 1572277-2 C1__DWG_PN_3_6 C1__DWG_PN_3_7 DELPHI SEAL C1__DWG_PN_4_0 12048086 15324973 C1__DWG_PN_4_1 C1__DWG_PN_4_2 15324976 NA 15393249 C1__DWG_PN_4_3 CABLE DIAMETER 2.85-2.03 - 12 - 2.85-2.03 2.15-1.60 - 2.15-1.60 - - C1__DWG_PN_4_4 C1__DWG_PN_4_5 15324979 15324974 C1__DWG_PN_4_6 C1__DWG_PN_4_7 2.15-1.60 - 6 1.70-1.20 - WIRE SIZE 1.00mm2 0.80mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.35+/-0.05 [.053+/-.002] 1.20+/-0.05 [.047+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.1 - 6 W1__FA_SETTING_1 5.4 - W1__FA_SETTING_2 5.8 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_3 6.5 W1__FA_SETTING_4 - - - B 1 2 12 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 13 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - THE INSULATION RANGE LISTED IS FOR THE TERMINAL. REFER TO THE CHART FOR RANGE OF SEALS LISTED ON APPLICATOR DRAWING. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 2151630 -4 2151630 -4 2151630 -5 7 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. A 10 11 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - & 242. - - - 1 - - 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP - 251 250 249 246 1 1 - DIMENSIONS: mm & 2 of 4) AMP 4805 REV 31MAR2000 1 1 - 1 - 1 REF 1 1 - REF 1 1 1 1 1 1 1 1 - - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 - 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 3 1 1 - 1 3 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 - 1 3 - 1 - 1 3 - 1 2 1 - - - 2 - - 1 1 - 1 1 - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23MAR2012 CHK 23MAR2012 APVD 23MAR2012 BOB HIGMAN T.ELBIN M.CLIFFORD - - SIZE - 1 18023-1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-1 1 2-1752354-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 3-1752356-4 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-4 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1633138-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 2-238011-1 1 3-1633965-1 1 455888-8 1 4-568176-6 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 57 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO A1 CAGE CODE 00779 Ocean Side Feed Applicator - RESTRICTED TO DRAWING NO 2151630 Customer Accessible Production Drawing DRAWING NUMBER - 2151630 1 2119083 Harrisburg, PA 17105-3608 NAME - WEIGHT 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC SHEETS 1 CUSTOMER ACCESSIBLE PRODUCTION DRAWING CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO DESCRIPTION 1 1 - 1 1 - REF REF REF - 1 - 1 2 1 - - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 - 1 1 2 1 - 1 - 1 1 1 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 P 2119082-9 2079764-1 2119083-1 18023-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-1 2-1752354-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 3-1752356-4 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1633138-7 2119781-1 2-238011-1 3-1633965-1 455888-8 4-568176-6 1 1 1 1 1 1 1 1 - - 1 1 REF - DELPHI TERMINAL 1 - - - TERMINAL DATA: 66 2063440-1 2168400-6 - 3.68 mm [.145] A PART NUMBERS REQUIRED F O 1.98 mm [.078] 1 REVISIONS DIST - - APPLICATOR DATA LOC SCALE 1:2 SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION SHEET 4 OF 5 REV. A2 REV A1 D C B A 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 5 4 3 2 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 20 1 REVISIONS DIST 66 P LTR DESCRIPTION FEED TYPE 6 APVD - - 62 40 A 145 38 239 246 39 59 7 56 140 152 2 REF 5 2 D 0.89 [ 0.035 ] 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 1.00 0.50 [ 0.039 0.019 ] 63 238 REF 8 163 34 59 82 136 1 137 C 1 56 2 SERVO LATCH PLATE 2 2 3 176 C 1 4 28 174 5 41 52 240 133 4 135 2 REF TERMINAL SUPPORT LOCATION 177 172 140 REF 175 51 198 164 6 66 50 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 50 19 10 30 15.21 [ 0.599 ] 57 2 11 A B DWN - 251 MECHANICAL D DATE SEE SHEET 1 - REF HOLDDOWN SET-UP 20 117 REF B 9 21 29 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 REF REF 29 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23MAR2012 CHK 23MAR2012 APVD 23MAR2012 BOB HIGMAN T.ELBIN M.CLIFFORD Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NUMBER - 2151630 RESTRICTED TO DRAWING NO 2151630 Customer Accessible Production Drawing SHEETS 1 CUSTOMER ACCESSIBLE PRODUCTION DRAWING TE Connectivity SCALE 1:2 SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION SHEET 5 OF 5 REV. A2 REV A1