7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
2
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2151634-1
J
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2151634-2
J
7- 2151634 -7
D
FINE CRIMP HEIGHT ADJUST
1
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
J
J
3
LOC
2151634 -1
2151634 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
H
ECR-19-005769
10APR2019
FJ
TE
J
ECR-21-006205
11JUN2021
FZ
RK
J1
ECR-22-147641
28JUL2022
FJ
YY
J2
ECR-22-149474
16AUG2022
FJ
JAH
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
-
CRIMP
WIRE
INSUL
-
APPLICATOR DATA
SIZE
-
TYPE
F
OV
3.05 mm [.120]
4.06 mm [.160]
APPLICATOR INSTRUCTIONS
408-35042
-
3
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
AMP MCP 2.8K FLAT TYPE RECEPTACLE
TERMINAL NAME:
WIRE STRIP LENGTH
5.30-5.90 mm [.209-.232 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A) 2-968946-2
114-18051
-
TERMINALS APPLIED
TE TERMINAL
(A) 2-2141600-2
n
C1__DWG_PN_1_1
(A) 3-968946-1
C1__DWG_PN_1_2
-
-
TERMINAL
APPLICATION
SPECIFICATION
114-18148-1
(B)114-18148-1
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1-968946-2
C1__DWG_PN_2_2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
n
5.30-5.90 mm [.209-.232 IN]
5
TE TERMINAL
(A) 1-968946-1
C1__DWG_PN_1_0
WIRE STRIP LENGTH
3.40-3.70 mm [.134-.146 IN]
-
TE CRIMP SPECIFICATION
TE TERMINAL
(A) 2-968946-1
C1__DWG_PN_4_0
C1__DWG_PN_4_1
TE TERMINAL
(B) 1-968853-1
-
AMP MCP 2.8K FLAT TYPE RECEPTACLE
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
-
5
(B) 1-968853-3
C2__DWG_PN_1_1
-
INSULATION DIAMETER RANGE
-
2.70-3.70 mm [.106-.146 IN]
-
-
-
-
-
-
-
5
TE TERMINAL
C2__DWG_PN_1_0
-
C2__DWG_PN_2_0
C2__DWG_PN_2_1
TE TERMINAL
C2__DWG_PN_3_0
(B) 1-1355880-1
TE TERMINAL
-
C2__DWG_PN_4_0
-
C2__DWG_PN_3_1
-
C1__DWG_PN_3_7
-
WIRE
SIZE
4.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.15+/-0.05 [.085+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.9
WIRE
SIZE
4
W1__FA_SETTING_1
4.00mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
2.10+/-0.05 [.083+/-.002]
-
4
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
5.9
-
W2__FA_SETTING_1
-
1
2
B
RECOMMENDED SPARE PARTS
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION
& STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
-
-
TERMINAL LUBRICANT IS RECOMMENDED.
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
1
-
1
-
1
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
A
-
.
1
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
& 4 of 4)
MATERIAL
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .120
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .120 "F" PREMIUM
DWN
30MAR2012
CHK
05APR2012
APVD
05APR2012
R.O.WILSON
L.A.GROSS
T.L.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
SIMP_1-22281-8
1
1-18028-2
1
2119955-1
1
2844908
1
2844907
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-5
2
2079383-4
1
1803096-1
1
1803607_3
1
2119740-1
2
2168078-1
2
2-18032-5
1
2168083-2
1
5-18022-5
1
1338685-1
4
2168083-3
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-4
2
2079383-5
2
1-2844962-7
1
1-2844938-8
1
1-455888-0
2
22283-9
1
356835-1
1
240792-1
1
1320928-4
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
1-1333208-8
..
1
ITEM_7
..
1
ITEM_6
1
1-2119757-0
1
238011-4
1
5-2119785-2
1
1-455888-6
1
456409-8
248
244
243
242
241
239
238
164
121
119
113
99
98
96
95
93
82
79
78
71
67
66
61
60
59
56
54
53
50
49
48
47
46
44
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119082-8
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PART NO
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
mm
-1
1
-77 -72 -71 -2
DIMENSIONS:
1
1
1
1
2
1
1
2
1
-
1
1
2
-
-
1
1
1
-
-
1
1
1
-
-
1
1
2
-
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
2
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
-
1
1
2
-
1
1
1
1
1
-
2
1
2
-
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
REF REF
1
1
1
1
REF
1
1
-
-
REF
1
1
1
1
1
1
1
-
1
1
1
2119641-1
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
1-22281-8
1-18028-2
2119955-1
2844908-1
2844907-1
2-690438-8
2168083-1
2168083-6
455888-5
2079383-4
1803096-1
1803607-3
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
1338685-1
2168083-3
1-2168083-0
1803382-6
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-4
2079383-5
1-2844962-7
1-2844938-8
1-455888-0
22283-9
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1-1333208-8
1-2119757-0
238011-4
5-2119785-2
1-455888-6
456409-8
-
Ocean Side Feed
Applicator
-
DRAWING NO
2151634
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
J2
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
D
59
56
44
PNEUMATIC
2
244
243
A
242
238
2
3
53
59
C
8
50
82
1
2.0
REF
0.5
34 REF
1
C
2
SEE DETAIL A
3
1
56
4
TERMINAL SUPPORT LOCATION
28
5
41
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
44
43.9
0.05
66
33
DETAIL A
REF
2
164
24
67
30
A
79
78
B
RAM SET-UP
19
95
B
20
121
21
96
9
29
1
ITEM 78 LOCATED AT
FRONT HOLES
12
78 REF
241
CAM POSITIONS
13
47
29 REF
11
30mm STROKE
30mm STROKE
30mm STROKE
1
119
113
5
25
27
61
26
23
93
98
99
46
34
54
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
30MAR2012
CHK
05APR2012
APVD
05APR2012
R.O.WILSON
L.A.GROSS
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151634
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
J2
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
2- 2151634 -1
J
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151634 -7
D
CRIMP TOOLING KIT
-
J
4
3
2
LOC
PART
NUMBER
2- 2151634 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
-
SIZE
-
TYPE
4.06 mm [.160]
APPLICATOR INSTRUCTIONS
408-35042
-
1
AMP MCP 2.8K FLAT TYPE RECEPTACLE
TERMINAL NAME:
WIRE STRIP LENGTH
5.30-5.90 mm [.209-.232 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A) 2-2141600-2
(A) 2-968946-2
114-18051
(A) 1-968946-1
(A) 3-968946-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
114-18148-1
(B)114-18148-1
TERMINALS APPLIED
C1__DWG_PN_2_0
TE TERMINAL
1-968946-2
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
n
5.30-5.90 mm [.209-.232 IN]
5
TE TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
3.40-3.70 mm [.134-.146 IN]
-
TERMINALS APPLIED
TE TERMINAL
n
INSULATION DIAMETER RANGE
TE TERMINAL
TE TERMINAL
(B) 1-968853-1
C1__DWG_PN_4_0
(A) 2-968946-1
C1__DWG_PN_4_1
C2__DWG_PN_1_1
-
-
C2__DWG_PN_2_1
TE TERMINAL
(B) 1-1355880-1
C2__DWG_PN_3_0
-
TE TERMINAL
4.00mm2
W1__DWG_WGAUGE_1
CRIMP HEIGHT
REFERENCE SETTING
2.15+/-0.05 [.085+/-.002]
W1__DWG_CRIMP_HT_1
5.9
WIRE
SIZE
4
W1__FA_SETTING_1
4.00mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
2.10+/-0.05 [.083+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
5.9
-
PART
NUMBER
8-2151634-1
8-2151634-2
A
9-2151634-1
9-2151634-2
SAME AS
ITEM
ITEM DESCRIPTION
2151634-1
1
WIRE CRIMPER
2151634-2
2-2151634-1
2-2151634-2
3
46
141
INSULATION CRIMPER
BASIC SUB -ASSEMBLY
BASIC SUB -ASSEMBLY
LUBRICATOR
1
1
1
1
1
1
1
-
1
-
-
-
-
-
1
-
1
1
1
1
-
1
1
1
1
1
DELETE
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
30MAR2012
CHK
05APR2012
APVD
05APR2012
R.O.WILSON
L.A.GROSS
T.L.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
SIMP_1-22281-8
1
1-18028-2
1
2119955-1
1
2844908
1
2844907
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-5
2
2079383-4
1
1803096-1
1
1803607_3
1
2119740-1
2
2168078-1
2
2-18032-5
1
5-18022-5
1
1338685-1
2
1-2168083-0
1
1803382-6
3
18023-9
1
2119652
1
1803602-1
1
1752356-4
2
2079383-5
2
1-2844962-7
1
1-2844938-8
1
1-455888-0
2
22283-9
1
356835-1
1
240792-1
1
1320928-4
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
1-1333208-8
..
1
ITEM_7
..
1
ITEM_6
1
1-2119757-0
1
238011-4
1
5-2119785-2
1
1-455888-6
1
456409-8
244
243
242
241
239
238
164
151
144
143
142
141
140
121
119
113
99
98
96
95
93
82
79
78
71
67
66
61
59
56
53
50
49
48
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2079764_APP
TE Connectivity
APPLICATION SPEC
-
1
2119082-8
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .120
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .120 "F" PREMIUM
PART NO
-77 -22 -21
1-1803940-0
PACIFIC VERSION
AMP 4805 REV 31MAR2000
1
1
-
1803940-9
1
1
-
1
1
1
-
1
1
1
-
5-1803625-2
1
1
-
1
1
1
-
1
1
1
-
.
1
1
-
SUBSTITUTE
PART NUMBER
1803587-8
1
1
-
ITEM SUBSTITUTION LIST
2
1
-
ENTRY LEVEL APPLICATOR
1
2
-
1
1
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
2
1
-
1
2
2
-
1
1
2
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
-
1
1
1
-
TERMINAL LUBRICANT IS RECOMMENDED.
2
-
-
5
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
2
1
-
4
1
2
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
1
1
-
3
2
1
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION
& STORAGE OF APPLICATOR.
2
2
-
2
1
2
-
RECOMMENDED SPARE PARTS
1
1
-
1
1
1
-
B
2
1
W2__FA_SETTING_1
1
2
-
4
1
1
-
CRIMP HEIGHT
mm [INCH]
2
1
-
WIRE
SIZE
1
2
-
C1__DWG_PN_3_7
1
1
-
C2__DWG_PN_3_1
1
1
-
C2__DWG_PN_4_0
1
1
C2__DWG_PN_2_0
1
1
-
-
1
1
-
5
1
1
-
5
TE TERMINAL
(B) 1-968853-3
C2__DWG_PN_1_0
-
1
1
-
2.70-3.70 mm [.106-.146 IN]
1
1
-
INSULATION DIAMETER RANGE
4
-
-
AMP MCP 2.8K FLAT TYPE RECEPTACLE
TERMINAL NAME:
1
4
-
TE CRIMP SPECIFICATION
-
1
-
TE TERMINAL
-
REF REF
-
TERMINAL DATA:
1
1
-
TE CRIMP SPECIFICATION
1
-
-
TE TERMINAL
1
1
-
TERMINAL DATA:
1
1
-
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
1-22281-8
1-18028-2
2119955-1
2844908-1
2844907-1
2-690438-8
2168083-1
2168083-6
455888-5
2079383-4
1803096-1
1803607-3
2119740-1
2168078-1
2-18032-5
5-18022-5
1338685-1
1-2168083-0
1803382-6
18023-9
2119652-1
1803602-1
1752356-4
2079383-5
1-2844962-7
1-2844938-8
1-455888-0
22283-9
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1-1333208-8
1-2119757-0
238011-4
5-2119785-2
1-455888-6
456409-8
1
1
-
3
F
OV
3.05 mm [.120]
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151634
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
J2
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
140
59
D
2
244
56
243
PNEUMATIC
242
2
3
2.0
A
53
0.5
REF
8
50
238
34
REF
59
TERMINAL SUPPORT LOCATION
82
C
1
56
SEE DETAIL A
C
1
2
3
1
4
28
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
5
140
41
34.87
164
33
0.05
66
2
24
DETAIL A
REF
67
30
79
A
78
B
95
RAM SET-UP
19
20
121
B
9
21
96
12
29
13
CAM POSITIONS
78
1
REF
REF
29
30mm STROKE
30mm STROKE
142
ITEM 78 LOCATED AT
FRONT HOLES
241
25
30mm STROKE
1
151
113
48
5
27
61
26
23
93
98
99
141
34
143
8
1
144
143
10
1
119
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
11
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
30MAR2012
CHK
05APR2012
APVD
05APR2012
R.O.WILSON
L.A.GROSS
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151634
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
J2