8-2151638-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151638 -1 DESCRIPTION B 2151638 -2 FINE CRIMP HEIGHT ADJUST B 2151638 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2151638 -7 B FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151638 -6 7- 2151638 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - - - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 8- 2151638 -5 8- 2151638 -4 5-18022-5 8- 2151638 -5 8- 2151638 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-10389 - - - - - - - - - - 2168400-6 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2063440-1 - 6 - - - - - - - TYPE - - STOCKO TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.35-5.15 mm [.171-.203 IN] C - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n NONE - - INSULATION DIAMETER RANGE - 0.00-2.44 mm [.000-.096 IN] - - - - - - 6 TERMINALS APPLIED TE TERMINAL 2113264-1 STOCKO TERMINAL RSB 8056 F 6.3-1.5 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 STOCKO TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 13 WIRE SIZE 14 AWG 16 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.67+/-0.05 [.066+/-.002] 1.46+/-0.05 [.057+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.4 9.5 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 - 2151638 2151638 2151638 2151638 - -4 -4 -5 -6 - 11 A 12 13 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT CUT TO LENGTH AT ASSEMBLY. AMP 4805 REV 31MAR2000 - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 REVISIONS DIST A 66 P LTR 1 - 1 1 - -77 -7 1 1 - -6 1 1 - -5 1 1 1 1 -2 - 2280441-1 2119957-2 8-21084-0 2119640-1 2079988-1 -1 PART NO 1 1 - DESCRIPTION DATE DWN APVD A RELEASED 29JUN2012 RK GB B ECR-17-016885 16NOV2017 FL GB 2063440-1 F F 2.54 mm [.100] 1 PART NUMBERS REQUIRED - APPLICATOR DATA LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 INSERT, SHEAR APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 2280441-1 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 282 260 252 250 249 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 2 1 1 REF 1 1 1 1 1 2 1 3 1 4 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 - - - 1 1 - 1 1 1 1 mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 1 - 1 - - 1 1 1 1 1 1 1 - - - 1 2 - - - 1 2 2 - 1 1 2 2 1 1 1 2 - 1 1 1 1 - 1 1 1 1 - 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-6 2-240641-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-2168083-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 690463-1 1-2168083-1 690464-1 2119862-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633922-6 690468-6 2119757-8 2-238011-1 1-1633961-9 455888-5 456407-4 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 2 1 - 1 4 2 - - 1 4 2 - 1 1 4 - 1 1 - 2 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 SHEAR PLATE, REAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR SHEAR, REAR DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 20APR2012 CHK 20APR2012 APVD 20APR2012 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119758 1 2119082-9 1 2079764 1 2119083 2 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-6 1 2-240641-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 1-2168083-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 2119085_PRE_REV_K 1 2119092-1 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-4 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 690463-1 2 1-2168083-1 1 690464-1 1 2119862 1 2119806-1 2 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633922-6 .. 1 ITEM_7 1 690468-6 1 2119757-8 1 2-238011-1 1 1-1633961-9 1 455888-5 1 456407-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 248 247 246 245 244 243 242 241 240 239 238 237 213 198 172 166 164 163 137 136 135 133 119 117 82 81 71 67 66 63 62 60 59 56 54 53 49 48 47 46 44 41 40 39 38 37 35 33 32 30 29 28 24 21 20 19 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151638 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 62 A 40 239 D 59 PNEUMATIC 260 44 7 252 245 35 244 2 7 249 A 246 39 56 250 247 38 238 63 53 6 163 166 D 2 2 2 2 243 8 242 81 2 136 137 82 172 1 59 C 1 2 56 3 C 1 4 28 SERVO LATCH PLATE 240 133 4 41 135 198 17 66 2 164 A 12 67 11 241 213 33 24 SERVO FEEDER NOT INCLUDED B 5 10 A 1 11 237 15 19 30 117 REF 282 20 14 21 29 B 16 54 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 -A- 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 119 46 32 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20APR2012 CHK 20APR2012 APVD 20APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151638 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151638 -1 DESCRIPTION B 2- 2151638 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2151638 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151638 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151638 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 5-18022-5 - - - 5-18022-5 1338685-1 - - 8- 2151638 -4 1338685-1 2119950-1 8- 2151638 -4 8- 2151638 -5 - 2119949-1 2119799-1 5-18022-5 - 2161326-1 2119641-2 8- 2151638 -5 1338685-1 2119951-1 5-18022-5 - - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - - - 6 - - 2063440-1 - - - - - - - TYPE - - STOCKO TERMINAL TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.35-5.15 mm [.171-.203 IN] C - AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n NONE - - INSULATION DIAMETER RANGE - 0.00-2.44 mm [.000-.096 IN] - - - - - TERMINALS APPLIED TE TERMINAL 2113264-1 STOCKO TERMINAL C1__DWG_PN_1_0 RSB 8056 F 6.3-1.5 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 STOCKO TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 14 AWG 16 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.67+/-0.05 [.066+/-.002] 1.46+/-0.05 [.057+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.4 9.5 - 9 - 6 - W1__FA_SETTING_1 - W1__FA_SETTING_2 12 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - - 2151638 -4 2151638 -4 2151638 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 - 1 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - - 1 1 - 1 1 - 1 1 1 1 1 - -77 -27 -25 -22 -21 2280441-1 2119782-1 2119640-1 PART NO INSERT, SHEAR FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 1 2280441-1 1 2119782 1 2119640-1 282 251 250 1 1 1 1 - - 1 1 P LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 1 - 2 1 REF - - - 1 1 - 1 - - 1 1 - 1 1 1 - - - - 1 2 - - - 1 2 2 - 1 1 2 - 1 1 1 2 1 1 1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-6 2-240641-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-2168083-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 690463-1 1-2168083-1 690464-1 2119862-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633922-6 690468-6 2119757-8 2-238011-1 1-1633961-9 455888-5 456407-4 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 - 1 1 2 1 - 1 1 2 - - 1 1 2 - 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPACER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 SHEAR PLATE, REAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR SHEAR, REAR DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CUT TO LENGTH AT ASSEMBLY. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F F 2.54 mm [.100] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 20APR2012 CHK 20APR2012 APVD 20APR2012 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 2 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-6 1 2-240641-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 1-2168083-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-4 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 690463-1 2 1-2168083-1 1 690464-1 1 2119862 1 2119806-1 2 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633922-6 .. 1 ITEM_7 1 690468-6 1 2119757-8 1 2-238011-1 1 1-1633961-9 1 455888-5 1 456407-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-9 249 246 244 243 242 241 240 239 238 237 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 81 71 67 66 63 62 59 56 53 49 48 41 40 39 38 33 32 30 29 28 24 21 20 19 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 1 2079988_GATD Ocean Side Feed Applicator - DRAWING NO 2151638 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL DATE DWN APVD - - - 251 62 40 A 38 239 D 145 246 39 59 56 7 PNEUMATIC 140 152 D 2 2 244 7 139 243 250 2 249 A 2 53 8 6 238 81 166 242 2 63 163 136 137 82 1 172 1 59 C 2 C 3 56 1 4 28 SERVO LATCH PLATE 41 240 133 4 135 17 198 164 66 12 67 241 2 11 A 33 SERVO FEEDER NOT INCLUDED 21 9 14 1 12 241 143 13 CAM POSITIONS ITEM 30 LOCATED AT FRONT HOLES 1 11 30 REF REF 29 -A- 30mm STROKE 30mm STROKE 142 B 15 29 30mm STROKE 11 16 20 117 REF 1 237 19 10 30 282 213 A 24 B 5 151 141 32 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20APR2012 CHK 20APR2012 APVD 20APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151638 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B