8-2151643-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151643 -1 DESCRIPTION B 2151643 -2 FINE CRIMP HEIGHT ADJUST B 2151643 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 11 B NON-CRIMP HEIGHT ADJUST 2151643 -7 B FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151643 -6 7- 2151643 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338683-3 2161326-1 - 2119951-1 - 2119949-1 1338683-3 2119951-1 - 2161326-1 - 2119949-1 1338683-3 2119950-1 5-18022-5 8- 2151643 -5 8- 2151643 -4 5-18022-5 8- 2151643 -5 8- 2151643 -4 5-18022-5 1338683-3 - 5-18022-5 - - 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2168400-6 2168400-6 - (QUANTITY 2) - - - 2063440-1 2119799-1 - - - - - - - - - - - - - - - - - - (QUANTITY 2) - - - - - - - 6 - - TYPE - F F 2.92 mm [.115] 3.81 mm [.150] APPLICATOR INSTRUCTIONS 408-10389 - DELPHI PACKARD TERMINAL TERMINAL DATA: RING TERMINAL NAME: WIRE STRIP LENGTH n 6.70-7.50 mm [.264-.295 IN] C TERMINAL APPLICATION SPECIFICATION 02989521 Rev - - & SPECIFICATION - INSULATION DIAMETER RANGE - 2.03-2.40 mm [.080-.094 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 2113266-1 DELPHI PACKARD TERMINAL 02989521 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - DELPHI PACKARD TERMINAL 6 C1__DWG_PN_4_0 C1__DWG_PN_2_1 - WIRE SIZE 0.80mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.20+/-0.05 [.087+/-.002] 2.15+/-0.05 [.085+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 - 9 11.2 12.0 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 - -4 -4 -5 -6 - 10 11 A - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 2151643 2151643 2151643 2151643 A 1 1 - 1 2 1 1 1 1 -77 -7 1 2 1 1 1 1 - -6 1 2 1 1 1 1 -5 1 2 1 1 1 1 -2 1 3-18031-6 2168083-2 1-1583859-9 1-2168083-0 2119924-4 2119957-2 8-21084-0 -1 PART NO 1 2 1 1 1 - SCR, SET, CUP POINT M2.5 X 3.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 BLADE, SLUG SCR, SKT HD CAP, RoHS, M4 X 10 SHEAR, LOWER APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 3-18031-6 2 2168083-2 1 1-1583859-9 1 1-2168083-0 1 2119924-4 1 2119957-2 1 8-21084-0_GATD 266 265 264 263 262 260 252 ITEM NO 1 1 - 1 1 1 1 - 1 1 1 1 1 1 REF 1 2 1 2 1 1 1 2 1 3 2 1 2 1 1 - 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 - - - 1 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 29AUG2012 RK TE B ECR-17-015471 19OCT2017 KH TE - - 1 - - DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - 1 1 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-6 2079764-1 2119083-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-690712-0 1-2168083-3 455888-5 2168083-1 1633782-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338683-3 2-2168083-6 1-811242-0 2119830-7 18023-9 2119652-1 2119653-1 2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-3 2119085-1 2119092-1 2079383-5 2161328-1 1-1320908-6 2119959-3 22281-9 356835-1 5-690754-1 1633990-1 980371-4 2168083-2 1-18028-2 2119533-1 1803065-1 3-238009-8 1803017-2 1-455888-1 1-1633860-3 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 - 1 1 1 - - 1 1 - - - 1 1 - - 1 - 1 - - - - 1 - 1 - - - 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 2 1 1 - 1 2 1 - 1 1 2 1 1 1 - 1 2 1 - 2 3 2 1 - 1 3 2 - 2 1 3 1 1 2 1 2 1 1 2 - 1 1 - - 2 1 1 2 1 2 1 - 2 1 2 1 1 2 1 1 - 1 2 2 - - 1 1 - - REF REF 2 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AMP 4805 REV 31MAR2000 REVISIONS DIST 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 14MAY2012 CHK 14MAY2012 APVD 14MAY2012 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-6 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-690712-0 2 1-2168083-3 1 455888-5 2 2168083-1 1 1633782-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338683-3 2 2-2168083-6 1 1-811242-0_OLD 1 2119830-7 3 18023-9 1 2119652 1 2119653 1 2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-3 1 2119085_PRE_REV_K 1 2119092-1 2 2079383-5 1 2161328 1 1-1320908-6 1 2119959-3 2 SIMP_22281-9 1 356835-1 1 5-690754-1 1 1633990-1 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 .. 1 ITEM_10 .. 1 ITEM_9 1 1803065-1 .. 1 ITEM_7 .. 1 ITEM_6 .. 1 ITEM_5 1 3-238009-8 1 1803017-2 1 1-455888-1 1 1-1633860-3 250 249 248 247 246 245 244 243 242 240 239 238 213 198 172 166 164 163 137 136 135 133 117 96 95 82 79 78 71 67 66 63 62 61 60 59 56 53 51 50 49 48 47 46 44 41 40 39 38 37 35 33 32 30 29 27 26 25 24 23 21 20 19 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079988_GATD TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 16 SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 18 BUMPER, HOLD DOWN HOLDER, SLUG BLADE SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL PLATE, STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED ANVIL, COMBINATION BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE Ocean Side Feed Applicator - DRAWING NO 2151643 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL A D 6 37 6 62 246 39 56 260 44 7 252 245 35 244 2 249 7 53 166 265 238 A 247 38 59 250 63 264 242 59 82 1 - - - D 2 2 2 2 2 6 1 137 2 172 56 3 C 1 51 SERVO LATCH PLATE 4 41 133 4 135 198 66 33 24 A 67 2 11 213 30 A 78 SERVO FEEDER NOT INCLUDED B APVD 266 136 240 SEE SHEET 1 DWN 243 8 50 163 C DATE 40 239 PNEUMATIC DESCRIPTION 164 19 10 95 117 REF B 20 96 21 29 79 ITEM 30 LOCATED AT FRONT HOLES 25 27 CAM POSITIONS 61 30mm STROKE 30mm STROKE 30mm STROKE 47 30 REF 29 REF 263 26 23 32 46 262 8 1 60 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 14MAY2012 CHK 14MAY2012 APVD 14MAY2012 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151643 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151643 -1 DESCRIPTION B 2- 2151643 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2151643 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151643 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151643 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 3.81 mm [.150] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338683-3 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151643 -5 8- 2151643 -4 1338683-3 2119951-1 5-18022-5 - 2161326-1 8- 2151643 -5 - 2119949-1 8- 2151643 -4 1338683-3 2119950-1 5-18022-5 1338683-3 - 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - 6 - - - - TYPE - - DELPHI PACKARD TERMINAL RING TERMINAL NAME: WIRE STRIP LENGTH n 6.70-7.50 mm [.264-.295 IN] C TERMINAL APPLICATION SPECIFICATION 02989521 Rev - - & SPECIFICATION - INSULATION DIAMETER RANGE - 2.03-2.40 mm [.080-.094 IN] - - - - - TERMINALS APPLIED TE TERMINAL 2113266-1 - DELPHI PACKARD TERMINAL C1__DWG_PN_1_0 02989521 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 DELPHI PACKARD TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 0.80mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.20+/-0.05 [.087+/-.002] 2.15+/-0.05 [.085+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 11.2 12.0 - 9 - 6 W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - - 2151643 -4 2151643 -4 2151643 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. A - 1 - 1 - - 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 -77 -27 -25 -22 -21 3-18031-6 2168083-2 1-1583859-9 1-2168083-0 2119924-4 PART NO SCR, SET, CUP POINT M2.5 X 3.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 BLADE, SLUG SCR, SKT HD CAP, RoHS, M4 X 10 SHEAR, LOWER DESCRIPTION 1 3-18031-6 2 2168083-2 1 1-1583859-9 1 1-2168083-0 1 2119924-4 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 266 265 264 263 262 - - ITEM NO 1 1 1 1 - 1 - 1 P LTR DESCRIPTION DATE SEE SHEET 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-6 2079764-1 2119083-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-690712-0 1-2168083-3 455888-5 2168083-1 1633782-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338683-3 2-2168083-6 1-811242-0 2119830-7 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-3 2079383-5 2161328-1 1-1320908-6 2119959-3 22281-9 356835-1 5-690754-1 1633990-1 980371-4 2168083-2 1-18028-2 2119533-1 1803065-1 3-238009-8 1803017-2 1-455888-1 1-1633860-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 - 1 1 1 - - 1 1 - - - 1 1 - - - - 1 - - - - 1 - 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 2 1 1 - 1 2 1 1 1 1 2 1 2 1 - 2 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 2 1 1 1 1 2 1 1 2 1 2 1 1 2 1 2 - 1 2 1 - - 1 2 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - FINISH DWN 14MAY2012 CHK 14MAY2012 APVD 14MAY2012 R.KNEPPER G.BAILEY M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-6 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 1 2119653-2 1 2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-690712-0 2 1-2168083-3 1 455888-5 2 2168083-1 1 1633782-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338683-3 2 2-2168083-6 1 1-811242-0_OLD 1 2119830-7 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-3 2 2079383-5 1 2161328 1 1-1320908-6 1 2119959-3 2 SIMP_22281-9 1 356835-1 1 5-690754-1 1 1633990-1 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 .. 1 ITEM_10 .. 1 ITEM_9 1 1803065-1 .. 1 ITEM_7 .. 1 ITEM_6 .. 1 ITEM_5 1 3-238009-8 1 1803017-2 1 1-455888-1 1 1-1633860-3 251 250 249 246 244 243 242 240 239 238 213 198 172 166 164 163 152 151 145 144 142 141 140 139 137 136 135 133 117 96 95 82 79 78 71 67 66 63 62 61 59 56 53 51 50 49 48 41 40 39 38 33 32 30 29 27 26 25 24 23 21 20 19 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119640-1 TE Connectivity APPLICATION SPEC - 1 2119782 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 16 SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 18 BUMPER, HOLD DOWN HOLDER, SLUG BLADE SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL PLATE, STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED ANVIL, COMBINATION BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 66 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F F 2.92 mm [.115] REVISIONS DIST - - APPLICATOR DATA LOC 1 Ocean Side Feed Applicator - DRAWING NO 2151643 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 6 62 40 A D DATE 145 38 239 246 39 59 7 56 140 152 D 2 2 244 7 139 PNEUMATIC 2 243 250 53 2 8 249 166 242 2 6 238 A 50 163 63 59 82 1 136 137 C 1 265 2 3 172 56 264 SERVO LATCH PLATE 1 266 51 4 41 240 133 4 135 198 164 33 66 2 A 11 24 78 SERVO FEEDER NOT INCLUDED 213 19 10 95 117 REF 67 A 30 B C 20 B 21 96 29 79 ITEM 30 LOCATED AT REAR HOLES 25 CAM POSITIONS 30mm STROKE 61 REF REF 29 263 30mm STROKE 30mm STROKE 142 30 27 26 151 23 141 32 262 8 1 144 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 14MAY2012 CHK 14MAY2012 APVD 14MAY2012 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151643 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B