8-2151661-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION H 7-2151661-2 H 7- 2151661 -7 F 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151661 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD F ECR-15-015265 19OCT2015 MR JDG G ECR-18-018240 21NOV2018 MZ KZ H ECR-19-000059 03JAN2019 RK GB PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.54 mm [.100] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL TERMINAL DATA: JPT LITEALUM CONTACT, SWS TERMINAL NAME: WIRE STRIP LENGTH 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION 114-94204 - - - C1__DWG_PN_1_1 - TE SEAL 963292-1 C1__DWG_PN_4_0 1 - 2.50mm2 W1__DWG_WGAUGE_1 1.56+/-0.04 [.0614+/-.0016] W1__DWG_CRIMP_HT_1 7.5 - 4 5 6 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 2 2 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 - 1 1 1 - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 4 2 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 4 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 1 1 - B 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 6 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 2 REF REF - WIRE SIZE 1 2 - 2.0-2.7mm C1__DWG_PN_3_1 1 1 - TE SEAL C1__DWG_PN_3_0 1 1 C1__DWG_PN_2_0 1 1 - SEAL INSULATION DIAMETER RANGE 1 1 - 5 TE TERMINAL C1__DWG_PN_1_0 - 1 1 3 1 1 - 2119640-1 1803259-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2063440-1 21045-3 994970-2 240638-1 3-23627-7 2119799-1 2844908-1 2844907-1 455888-2 1803607-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 1-2168083-0 1803382-7 18023-9 2-1803583-3 1803515-1 1803602-1 1752356-4 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 690472-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1803318-1 2119781-5 238011-4 1633996-3 1-455888-0 456407-5 1 1 - 2.88-3.04 mm [.113-.120 IN] - TERMINALS APPLIED TE TERMINAL 2-2208043-1 - TE CRIMP SPECIFICATION TERMINAL INSULATION DIAMETER RANGE n 1 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO DWN 16MAY2012 CHK 16MAY2012 APVD 16MAY2012 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 2844908 1 2844907 1 455888-2 1 1803607-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-7 1 18023-9 1 2-1803583-3 1 1803515-1 1 1803602-1 1 1752356-4 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 690472-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1803318-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-5 1 238011-4 1 1633996-3 1 1-455888-0 1 456407-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 250 249 248 244 243 242 241 238 172 164 163 137 136 99 98 82 71 67 66 60 59 57 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2151661 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF 5 D D 2.5 REF FEED TYPE 44 PNEUMATIC 250 2 57 REF 2 SHEAR DEPRESSOR DETAIL 244 249 243 A 242 238 53 163 2.5 50 59 82 136 8 1 137 C 3 2 0.5 REF 34 REF 1 C 2 172 3 56 1 TERMINAL SUPPORT LOCATION 4 28 5 41 44 43.90 REF 0.05 66 164 33 57 6 A 24 B 67 2 RAM 21 30 B 20 29 19 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 30mm STROKE SET-UP 13 REF 30 29 REF 1 11 20 46 98 99 34 54 8 1 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16MAY2012 CHK 16MAY2012 APVD 16MAY2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151661 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151661 -2 H FINE CRIMP HEIGHT ADJUST PNEUMATIC F 3 2 LOC PART NUMBER 7- 2151661 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.54 mm [.100] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: JPT LITEALUM CONTACT, SWS TERMINAL NAME: WIRE STRIP LENGTH 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 2-2208043-1 n 114-94204 - - - C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 963292-1 1 - 2.88-3.04 mm [.113-.120 IN] - 1 - 1 - 3 1 - 1 - 1 - 2 - TE SEAL C1__DWG_PN_4_0 1 - 1 - 2.0-2.7mm C1__DWG_PN_3_1 REF - SEAL INSULATION DIAMETER RANGE 1 - 4 - 1 - WIRE SIZE 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.56+/-0.04 [.0614+/-.0016] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 7.5 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - 1 - 1 - 1 - 2 - 1 - 6 1 - 1 - 2 - 1 B 1 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 1 - RECOMMENDED SPARE PARTS 1 - 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 - 1 - 1 - 1 - 1 - 2 - 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 - 1 1 - 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 A 1 - 1 1 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, FLANGED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 2119640-1 1803259-1 2119082-7 2079764-1 2119083-1 7-18023-7 2063440-1 21045-3 994970-2 240638-1 2119641-2 2168083-8 2168083-9 2-1803583-4 1803516-1 3-23627-7 2119799-1 2844908-1 2844907-1 455888-2 1803607-1 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 1-2168083-0 1803382-7 18023-9 1803602-1 1752356-4 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 690472-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1803318-1 2119781-5 238011-4 1633996-3 1-455888-0 456407-5 1 - 5 TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION TERMINAL INSULATION DIAMETER RANGE - TERMINALS APPLIED - DWN 16MAY2012 CHK 16MAY2012 APVD 16MAY2012 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 1 7-18023-7 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 2119641-2 1 2168083-8 4 2168083-9 1 2-1803583-4 1 1803516-1 1 3-23627-7 1 2119799 1 2844908 1 2844907 1 455888-2 1 1803607-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 1-2168083-0 1 1803382-7 1 18023-9 1 1803602-1 1 1752356-4 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 690472-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1803318-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-5 1 238011-4 1 1633996-3 1 1-455888-0 1 456407-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-7 250 249 244 243 242 241 238 172 164 163 151 144 143 141 140 137 136 99 98 82 71 67 66 59 57 56 53 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2151661 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - 140 2 REF D 57 243 PNEUMATIC 250 242 2 - 2.5 REF 244 FEED TYPE APVD - - 5 D DWN REF SHEAR DEPRESSOR DETAIL 2 3 249 53 238 A 0.5 34 REF REF 8 163 2.5 50 59 136 82 137 C 172 1 TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 28 5 41 140 REF 34.87 2 164 33 66 24 B 0.05 57 6 RAM SET-UP 67 A 21 B 30 9 20 29 1 12 19 241 13 CAM POSITIONS ITEM 30 LOCATED AT FRONT HOLES 1 30 REF REF 29 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16MAY2012 CHK 16MAY2012 APVD 16MAY2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151661 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H