8-2151666-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION 2151666 -2 E 7-2151666-1 D 7-2151666-2 E 7- 2151666 -7 A 4 3 2 LOC DESCRIPTION D 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151666 -1 6 FEED TYPE REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR MECHANICAL FINE CRIMP HEIGHT ADJUST FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD C ECR-18-013437 23AUG2018 KH TE D ECR-18-018227 20NOV2018 TB TE E ECR-19-011338 18JUL2019 MZ YY E1 ECR-21-006079 07JUN2021 LJ YY MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE - F BX 1.57 mm [.062] 1.83 mm [.072] APPLICATOR INSTRUCTIONS 408-35042 3 - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION GET FEMALE 1.2MM, 0.2 STOCK TERMINAL NAME: WIRE STRIP LENGTH 3.30-3.70 mm [.130-.146 IN] C 6 TERMINAL APPLICATION SPECIFICATION n (A)114-18774 - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL C1__DWG_PN_1_0 n (B)114-13236 - INSULATION DIAMETER RANGE - 1.40-1.90 mm [.055-.075 IN] - - - - - - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL (A) 1719958-1 6 GET FEMALE 1.2MM, THIN, 18 AND 20 AWG TERMINAL NAME: 3.30-3.70 mm [.130-.146 IN] 1.40-1.90 mm [.055-.075 IN] - TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 TE TERMINAL (B) 1924879-1 C1__DWG_PN_1_1 TE TERMINAL C2__DWG_PN_1_0 (B) 1924879-2 C2__DWG_PN_1_1 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 - TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_2_1 - WIRE SIZE 0.75mm2 18 AWG 20 AWG 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.03 [.040+/-.001] 1.01+/-0.03 [.040+/-.001] 0.89+/-0.03 [.035+/-.001] 0.89+/-0.03 [.035+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.4 7.5 8.8 8.8 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 0.75mm2 18 AWG 20 AWG 0.50mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 1.02+/-0.03 [.040+/-.001] 1.01+/-0.03 [.040+/-.001] 0.89+/-0.03 [.035+/-.001] 0.89+/-0.03 [.035+/-.001] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 7.6 7.6 8.8 8.8 - 4 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - W2__FA_SETTING_3 - W2__FA_SETTING_4 - 1 2 B 3 4 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 - INSULATION CRIMP HEIGHT NOT TO EXCEED 2.10mm FOR ALL WIRE SIZES. WIDTH OF TERMINAL,ALONG ITS ENTIRE LENGTH,MUST NOT EXCEED 2.05mm. 1 - 1 - 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 -1 PART NO 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-22281-8 2844908-1 2844907-1 2168083-6 455888-4 1803607-3 2119791-5 2119943-1 1-690438-0 2119740-1 2168078-1 2168083-1 2-18032-5 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 3-1752356-3 2079383-5 2-2844962-4 2844938-5 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-9 1333231-6 2119757-7 4-238011-2 1633989-7 2-456403-6 - 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 - 2 1 1 2 - - 1 1 2 - - 1 1 1 - - 1 1 1 - - 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 2 2 1 1 2 2 2 1 1 2 2 2 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 2 - 1 -77 -72 -71 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC SPRING, COMPRESSION SCREW, LOCKING POST, LOCKING SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER FRONT STRIP GUIDE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION, SPECIAL DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION, SPECIAL CRIMPER, WIRE PREMIUM K.HUANG DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 10MAY2012 APVD S.XI NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 SIMP_1-22281-8 1 2844908 1 2844907 1 2168083-6 1 455888-4 1 1803607_3 1 2119791-5 1 2119943-1 1 1-690438-0 1 2119740-1 2 2168078-1 2 2168083-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-4 1 2844938-5 1 1-455888-0 2 SIMP_22283-1 1 356835 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-9 1 1333231-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-7 1 4-238011-2 1 1633989-7 .. 1 ITEM_2 1 2-456403-6 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES - 1 2079764_APP 248 244 243 242 241 239 238 164 121 99 98 93 82 71 70 69 68 67 66 65 61 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity - CHK 1 2119082-8 DESCRIPTION 10MAY2012 DWN 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151666 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 238 242 53 2 3 8 50 82 59 C 1 1 69 0.5 70 3 C 1 4 56 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 44.61 DETAIL A B 67 RAM SET-UP 19 30 B 20 65 21 68 9 121 1 ITEM 30 LOCATED AT FRONT HOLES 12 29 241 27 CAM POSITIONS 0.05 A 24 13 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 20 61 25 26 23 93 46 98 99 34 54 8 1 60 54 10 1 248 48 REF 66 2 164 33 47 1.9 34 REF SEE DETAIL A 30mm STROKE REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 10MAY2012 DWN K.HUANG 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH - 10MAY2012 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES TE Connectivity - CHK - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151666 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151666 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151666 -7 A CRIMP TOOLING KIT - E 3 2 LOC PART NUMBER 2- 2151666 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE - F BX 1.57 mm [.062] 1.83 mm [.072] APPLICATOR INSTRUCTIONS 408-35042 1 - 1 - 3 - TE CRIMP SPECIFICATION GET FEMALE 1.2MM, 0.2 STOCK TERMINAL NAME: WIRE STRIP LENGTH 3.30-3.70 mm [.130-.146 IN] C 6 TERMINAL APPLICATION SPECIFICATION n (A)114-18774 - WIRE STRIP LENGTH - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL (A) 1719958-1 (B)114-13236 - - - TE TERMINAL C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL TE TERMINAL (B) 1924879-1 C1__DWG_PN_4_0 C1__DWG_PN_1_1 C2__DWG_PN_1_1 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 - 0.75mm2 18 AWG 20 AWG 0.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.03 [.040+/-.001] 1.01+/-0.03 [.040+/-.001] 0.89+/-0.03 [.035+/-.001] 0.89+/-0.03 [.035+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 WIRE SIZE 4 - 7.4 W1__FA_SETTING_1 7.5 W1__FA_SETTING_2 8.8 W1__FA_SETTING_3 8.8 W1__FA_SETTING_4 0.75mm2 18 AWG 20 AWG 0.50mm2 W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 1.02+/-0.03 [.040+/-.001] 1.01+/-0.03 [.040+/-.001] 0.89+/-0.03 [.035+/-.001] 0.89+/-0.03 [.035+/-.001] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 7.6 7.6 8.8 8.8 - 6 ENTRY LEVEL APPLICATOR PART NUMBER 8-2151666-1 8-2151666-2 A 9-2151666-1 9-2151666-2 SAME AS ITEM ITEM DESCRIPTION 2151666-1 1 WIRE CRIMPER 2151666-2 2-2151666-1 2-2151666-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 2 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 - - - - - 1 - 1 1 1 1 - 1 - - 1 1 1-1803940-0 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DELETE K.HUANG Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH S.XI NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 2844908 1 2844907 1 2168083-6 1 455888-4 1 1803607_3 1 2119791-5 1 2119943-1 1 1-690438-0 1 2119740-1 2 2168078-1 2 2168083-1 2 2-18032-5 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-4 1 2844938-5 1 1-455888-0 2 SIMP_22283-1 1 356835 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-9 1 1333231-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-7 1 4-238011-2 1 1633989-7 .. 1 ITEM_2 1 2-456403-6 244 243 242 241 239 238 164 151 144 143 142 141 140 121 99 98 93 82 71 70 69 68 67 66 65 61 59 56 53 50 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES 10MAY2012 APVD 1 2079764_APP TE Connectivity - - 1 2119082-8 DESCRIPTION 10MAY2012 DWN CHK DIMENSIONS: CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION SCREW, LOCKING POST, LOCKING SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER FRONT STRIP GUIDE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION, SPECIAL DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION, SPECIAL CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 1 2 - 1803940-9 1 1 - 1 1 1 - 1 1 1 - 1803623-7 1 1 - 1 2 1 - 1 1 2 - SUBSTITUTE PART NUMBER 2-1803547-6 1 1 - ITEM SUBSTITUTION LIST 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 2 - - INSULATION CRIMP HEIGHT NOT TO EXCEED 2.10mm FOR ALL WIRE SIZES. WIDTH OF TERMINAL,ALONG ITS ENTIRE LENGTH,MUST NOT EXCEED 2.05mm. 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 2 - 4 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - 3 2 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 2 - 2 1 2 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W2__FA_SETTING_4 1 1 - W2__FA_SETTING_3 1 1 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - TE TERMINAL 1 1 - C2__DWG_PN_2_1 4 - - C2__DWG_PN_4_0 1 4 TE TERMINAL (B) 1924879-2 C2__DWG_PN_1_0 - 1 - 1.40-1.90 mm [.055-.075 IN] - 1 - INSULATION DIAMETER RANGE - REF REF - 6 TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 3.30-3.70 mm [.130-.146 IN] 1.40-1.90 mm [.055-.075 IN] - TE CRIMP SPECIFICATION 1 1 - GET FEMALE 1.2MM, THIN, 18 AND 20 AWG TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 1 - - TE TERMINAL 1 1 - TERMINAL DATA: 1 1 - 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-22281-8 2844908-1 2844907-1 2168083-6 455888-4 1803607-3 2119791-5 2119943-1 1-690438-0 2119740-1 2168078-1 2168083-1 2-18032-5 5-18022-5 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 3-1752356-3 2079383-5 2-2844962-4 2844938-5 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-9 1333231-6 2119757-7 4-238011-2 1633989-7 2-456403-6 1 Ocean Side Feed Applicator - DRAWING NO 2151666 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 140 244 239 D 243 59 242 2 3 53 56 PNEUMATIC 2 50 82 A 1 238 1 69 70 REF 8 3 59 1 4 1.9 0.5 34 28 REF 5 41 TERMINAL SUPPORT LOCATION C C SEE DETAIL A 56 164 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 66 33 A 24 67 20 65 B 35.58 REF 0.05 19 30 DETAIL A 140 9 21 68 12 121 241 29 13 1 RAM SET-UP 1 B 27 ITEM 30 LOCATED AT FRONT HOLES CAM POSITIONS 30mm STROKE 61 26 23 93 141 98 99 34 143 8 1 144 143 10 1 20 30 11 REF REF 29 30mm STROKE 30mm STROKE 142 25 151 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 K.HUANG DIMENSIONS: mm & 2 of 4) - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH - 10MAY2012 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES TE Connectivity - CHK MATERIAL AMP 4805 REV 31MAR2000 10MAY2012 DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151666 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1