8-2151686-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION D 7-2151686-2 D 7- 2151686 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151686 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 01OCT2012 BH BH B ECR-16-000219 07JAN2016 JH JDG C ECR-19-002583 18FEB2019 FZ YY D ECR-19-009769 23JUN2019 TB TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 5.10 mm [.201] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 5.8X0.8 TERMINAL NAME: WIRE STRIP LENGTH 5.20-5.80 mm [.205-.228 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1-962846-1 n 114-18052 - TERMINALS APPLIED C1__DWG_PN_1_1 - - 1 - 3 3.30-4.50 mm [.130-.177 IN] - 1 - INSULATION DIAMETER RANGE - 1 - 1 - 1 - 1 - 1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 2-962846-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1 - TE TERMINAL 2-962846-2 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_4_1 2 - 1 - 1 - WIRE SIZE 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.33+/-0.05 [.092+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 8.7 1 - 4 1 - 1 - W1__FA_SETTING_1 2 - 1 - 1 - 1 - 4 - 2 - 1 1 2 B 3 4 5 1 - RECOMMENDED SPARE PARTS 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 - 1 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 - 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 - 1 1 - 1 1 - 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 1 2 - - - - - 1 1 1 1 1 1 2 - A 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 2-455888-9 2079383-4 1803096-1 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 1338683-8 2168083-3 1-2168083-0 1803382-2 18023-9 1803583-9 1803515-2 1803602-2 1-1752356-5 2079383-5 2-2844962-3 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 455888-2 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633925-2 1-2119757-3 4-238011-6 3-1633965-9 455888-5 456410-4 1 1 1 1 1 1 REF REF - 5 TE TERMINAL 1-962846-2 C1__DWG_PN_1_0 - 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 16JUL2012 CHK 16JUL2012 APVD 16JUL2012 L.ZHANG L.ZHANG S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 2-455888-9 2 2079383-4 1 1803096-1 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338683-8 4 2168083-3 2 1-2168083-0 1 1803382-2 1 18023-9 1 1803583-9 1 1803515-2 1 1803602-2 1 1-1752356-5 2 2079383-5 2 2-2844962-3 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 455888-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633925-2 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-3 1 4-238011-6 1 3-1633965-9 1 455888-5 1 456410-4 248 244 243 242 241 238 164 119 99 98 82 79 78 71 70 69 67 66 60 59 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 18 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-9 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPACER, CRIMPER INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151686 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D FEED TYPE PNEUMATIC 44 2 244 243 A 238 242 53 50 82 59 C 2 6.7 3 REF 8 1 1 18 70 69 2 3 SEE DETAIL A 0.5 34 REF C 1 4 28 56 TERMINAL SUPPORT LOCATION 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 43.29 DETAIL A 164 33 0.05 66 2 67 24 A 30 B RAM SET-UP 19 B 20 79 21 78 9 1 12 29 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITION 30mm STROKE REF 30 REF 29 REF 1 11 119 46 98 99 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 16JUL2012 CHK 16JUL2012 APVD 16JUL2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151686 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151686 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2151686 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 3.30 mm [.130] 5.10 mm [.201] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 5.8X0.8 TERMINAL NAME: WIRE STRIP LENGTH 5.20-5.80 mm [.205-.228 IN] C TERMINAL APPLICATION SPECIFICATION 1-962846-1 114-18052 - TERMINALS APPLIED TE TERMINAL n 1-962846-2 C1__DWG_PN_1_1 - 3 INSULATION DIAMETER RANGE - 3.30-4.50 mm [.130-.177 IN] - - - - - - - 5 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 2-962846-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL - C1__DWG_PN_4_0 2-962846-2 - C1__DWG_PN_4_1 - WIRE SIZE 4.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.33+/-0.05 [.092+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 8.7 - 4 - W1__FA_SETTING_1 B 1 2 RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. - 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 - 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 - A 2119082-9 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-2 1-18028-2 2844908-1 2844907-1 2-455888-9 2079383-4 1803096-1 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 5-18022-5 1338683-8 1-2168083-0 1803382-2 18023-9 1803602-2 1-1752356-5 2079383-5 2-2844962-3 2844992-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 455888-2 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1633925-2 1-2119757-3 4-238011-6 3-1633965-9 455888-5 456410-4 1 1 1 1 1 REF 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 16JUL2012 CHK 16JUL2012 APVD 16JUL2012 L.ZHANG L.ZHANG S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-2 1 1-18028-2 1 2844908 1 2844907 1 2-455888-9 2 2079383-4 1 1803096-1 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338683-8 2 1-2168083-0 1 1803382-2 2 18023-9 1 1803602-2 1 1-1752356-5 2 2079383-5 2 2-2844962-3 1 2844992-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 455888-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1633925-2 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-3 1 4-238011-6 1 3-1633965-9 1 455888-5 1 456410-4 244 243 242 241 238 164 151 144 143 141 140 119 99 98 82 79 78 71 70 69 67 66 59 56 53 50 49 41 34 33 30 29 28 24 21 20 19 18 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPACER, CRIMPER INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151686 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D FEED TYPE PNEUMATIC 140 2 244 243 A 238 242 2 53 82 1 18 70 C 69 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 33 164 30 5 140 41 34.26 0.05 REF 2 66 24 B REF TERMINAL SUPPORT LOCATION 1 SEE DETAIL A DETAIL A 34 REF 8 3 0.5 50 59 C 6.7 RAM SET-UP 67 A 19 79 20 78 21 B 9 1 12 29 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITION 1 30 29 REF REF 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 16JUL2012 CHK 16JUL2012 APVD 16JUL2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151686 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D