8-2151695-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION K 7-2151695-2 K 7- 2151695 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151695 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD H ECR-19-008387 28MAY2019 MZ YY J ECR-19-009764 22JUN2019 TB TE J1 ECR-21-000701 20JAN2021 JWC TE K ECR-21-120176 08NOV2021 TB GB PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.78 mm [.070] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION AMP MCP4.8K FLATCONTACT ASSY TERMINAL NAME: WIRE STRIP LENGTH 3.40-4.00 mm [.134-.157 IN] C TERMINAL APPLICATION SPECIFICATION 114-18388 - TERMINALS APPLIED TE TERMINAL 5-1241410-1 n C1__DWG_PN_1_1 - 1.20-2.00 mm [.047-.079 IN] - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 2177018-1 - - 0.50mm2 0.35mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.26+/-0.05 [.050+/-.002] 1.19+/-0.03 [.047+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.8 5.6 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. B 5 7 1 2 2 2 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 4 2 - 1 1 4 - - 1 1 - 1 1 1 - 1 1 1 - AP PLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 2 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 2 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 7 1 1 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 4 REF 1 - CRIMP HEIGHT REFERENCE SETTING 1 REF - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_3_1 1 1 - C1__DWG_PN_4_0 1 1 - 3 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 455888-7 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 1-2168083-0 1803382-2 18023-9 1803583-9 1803515-1 1803602-1 1-1752356-1 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 7-1333203-6 2119781-1 238011-2 3-1633965-8 455888-8 4-456404-7 1 1 - TE SEAL C1__DWG_PN_3_0 1 - 5 TE TERMINAL 5-1241410-3 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 1 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO DWN 13JUL2012 CHK 13JUL2012 APVD 13JUL2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 455888-7 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-2 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-1 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 7-1333203-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 238011-2 1 3-1633965-8 1 455888-8 1 4-456404-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 248 244 243 242 241 238 164 119 99 98 82 71 67 66 60 59 57 56 54 53 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-5 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151695 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV K C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D PNEUMATIC 44 DWN APVD - - - REF 5 FEED TYPE DATE D 1.3 REF 2 57 REF SHEAR DEPRESSOR DETAIL 244 A 243 238 242 2 3 53 8 50 59 82 C 1 34 REF 1 SEE DETAIL A C 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 0 REF 3 56 1 TERMINAL SUPPORT LOCATION 4 28 5 41 44 DETAIL A 44.61 REF 0.05 66 164 33 67 A 24 B 2 57 7 RAM SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITION 30mm STROKE 13 30 REF 29 REF 1 11 119 46 98 99 34 54 8 1 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JUL2012 CHK 13JUL2012 APVD 13JUL2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151695 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV K 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151695 -2 K FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2151695 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.78 mm [.070] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION AMP MCP4.8K FLATCONTACT ASSY TERMINAL NAME: WIRE STRIP LENGTH 3.40-4.00 mm [.134-.157 IN] C TERMINAL APPLICATION SPECIFICATION 5-1241410-1 114-18388 - TERMINALS APPLIED TE TERMINAL n 5-1241410-3 C1__DWG_PN_1_1 1.20-2.00 mm [.047-.079 IN] - - - - - 1 - 3 1 - 1 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 2177018-1 TE SEAL 1 - C1__DWG_PN_4_0 REF - C1__DWG_PN_3_1 1 - 1 - 4 - WIRE SIZE 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.26+/-0.05 [.050+/-.002] 1.19+/-0.03 [.047+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.8 5.6 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - 1 - 1 - 2 - 1 - 7 1 - 1 - 2 - 1 B 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 1 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - 1 - 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - AP PLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 - 1 1 1 1 - 1 1 1 - - - - - 1 1 1 1 1 1 1 - A 2119082-5 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-2119656-0 1803516-1 1-18028-2 2844908-1 2844907-1 455888-7 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 1-2168083-0 1803382-2 18023-9 1803602-1 1-1752356-1 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-3 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 7-1333203-6 2119781-1 238011-2 3-1633965-8 455888-8 4-456404-7 1 - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 13JUL2012 CHK 13JUL2012 APVD 13JUL2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-2119656-0_MOD 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 1 455888-7 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 1-2168083-0 1 1803382-2 1 18023-9 1 1803602-1 1 1-1752356-1 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-3 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 7-1333203-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 238011-2 1 3-1633965-8 1 455888-8 1 4-456404-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 238 164 151 144 143 141 140 119 99 98 82 71 67 66 59 57 56 53 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-5 Ocean Side Feed Applicator - DRAWING NO 2151695 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - 140 FEED TYPE REF 1.3 REF 2 57 243 2 3 0 53 A REF 8 50 34 59 REF TERMINAL SUPPORT LOCATION 82 1 C SEE DETAIL A REF SHEAR DEPRESSOR DETAIL 242 238 - D 244 PNEUMATIC APVD - - 5 D DWN C 1 56 2 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 28 5 41 140 REF 35.58 0.05 DETAIL A 164 2 33 57 7 RAM SET-UP 67 A 24 B 66 30 19 B 20 9 21 29 1 12 241 13 CAM POSITION ITEM 30 LOCATED AT FRONT HOLES 1 30 REF REF 29 30mm STROKE 151 141 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JUL2012 CHK 13JUL2012 APVD 13JUL2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151695 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K