7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
PART
NUMBER
REVISION
D
3
2
FINE CRIMP HEIGHT ADJUST
3- 2151725 -2
U
FINE CRIMP HEIGHT ADJUST
7-2151725-1
T
MECHANICAL AND CRIMP
TOOLING KIT
7-2151725-2
U
7- 2151725 -7
N
PNEUMATIC
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
CRIMP TOOLING KIT
-
C
3
TYPE
F
O
APPLICATOR INSTRUCTIONS
408-35042
-
WIRE STRIP LENGTH
4.00-4.50 mm [.157-.177 IN]
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
1438616-3
1438616-7
TE CRIMP SPECIFICATION
7
7
1456968-3 7
1-1456968-3 7
5
C1__DWG_PN_1_1
5
C1__DWG_PN_1_2
C1__DWG_PN_1_3
C1__DWG_PN_1_4
22 AWG OR 0.35mm2
1642772-1
1642948-1
1924275-3
1924727-1
1924955-3
1-1924955-3
C1__DWG_PN_1_6
C1__DWG_PN_1_7
WIRE
SIZE
20 AWG OR 0.50mm2
TE TERMINAL
1-1924727-1
C1__DWG_PN_1_5
1.50-1.85 mm [.059-.073 IN]
-
-
W1__DWG_WGAUGE_2
-
-
-
-
-
TE TERMINAL
C1__DWG_PN_2_0
7
8
8
7
7
7
7
1924968-3
1949674-1
C1__DWG_PN_2_1
C1__DWG_PN_2_2
5
2035124-1
2035170-1
C1__DWG_PN_2_3
C1__DWG_PN_2_4
1-2035170-1
C1__DWG_PN_2_5
2035334-3
C1__DWG_PN_2_6
0.95+/-0.05 [.037+/-.002]
0.90+/-0.05 [.035+/-.002]
TE TERMINAL
C1__DWG_PN_3_0
8
7
7
7
7
7
2098165-1
2098753-1
C1__DWG_PN_3_1
C1__DWG_PN_3_2
2098762-1
2138699-1
C1__DWG_PN_3_3
C1__DWG_PN_3_4
1-2138699-1
C1__DWG_PN_3_5
2312100-3
2312102-3
C1__DWG_PN_3_6
C1__DWG_PN_2_7
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
9
9
C1__DWG_PN_1_0
1456574-3 7
1-1456574-3 7
1-1456841-3 7
B
n
114-13183
-
INSULATION DIAMETER RANGE
-
TERMINALS APPLIED
-
GENERATION Y, 0.64 STYLE TERMINAL
TERMINAL NAME:
-
TE TERMINAL
TERMINAL DATA:
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
7.7
8.3
-
C1__DWG_PN_4_0
7
7
7
7
7
7
7
-
C1__DWG_PN_4_1
-
C1__DWG_PN_4_2
-
C1__DWG_PN_4_3
-
C1__DWG_PN_4_4
-
C1__DWG_PN_4_5
6
C1__DWG_PN_4_6
C1__DWG_PN_4_7
-
4
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
1
2
3
4
5
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
6
YAZAKI TERMINAL
7114-4618-02
7116-4618-02
7116-5231-08
THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248.
7
A
-
RECOMMENDED SPARE PARTS
TE TERMINAL
1642772-1
1642948-1
1949674-1
USE TERMINAL SUPPORT LOCATION SPECIFIED FOR FEMALE TERMINALS.
8
USE TERMINAL SUPPORT LOCATION SPECIFIED FOR MALE TERMINALS.
9
TERMINAL LUBRICANT IS RECOMMENDED.
10.
UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT
REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP
HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN
MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE
INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
2
2
-
1
-
-
DWN
APVD
T
ECR-18-019241
10DEC2018
TB
CT
U
ECR-19-005748
09APR2019
LG
TE
U1
ECR-19-010422
03JUL2019
FZ
TE
U2
ECR-21-006003
03JUN2021
FZ
YY
-
1
1
1
1
1
REF
1
1
1
REF
1
1
ATLANTIC VERSION
mm
1
& 4 of 4)
MATERIAL
-
1
-
1
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
-
-
PART NO
1
1
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
-1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
1
-
1
-
2
-
-
1
-
1
-
1
2
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
1
-
1
1
2
-
1
1
1
1
1
1
1
1
-
1
4
1
-
1
1
4
-
1
1
1
1
2
1
1
1
1
2
1
4
1
1
2
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
REF REF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
-
-
1
1
1
-
-
1
1
1
1
1
1
1
1
-
1
1
2844950-1
2119641-1
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
1-1752354-6
993111-1
8-22280-7
1752353-2
1901680-2
994970-2
2119955-1
2844908-1
2844907-1
455888-6
1803607-3
2119791-5
2119943-1
2119740-1
2168078-1
2168083-2
5-18022-5
1338685-1
2168083-3
1-5018030-0
1901681-1
18023-9
2119652-1
2119653-1
1803583-9
1803515-3
1803602-1
1752356-1
2079383-5
2-2844962-6
2844992-4
455888-2
240792-1
1320928-2
2168083-2
1-18028-2
2119533-3
2119806-1
3-22280-3
1-356885-3
2119805-1
1803095-6
1803537-7
2119757-1
238011-4
1-1803019-2
1803364-3
-
-77 -72 -71 -32 -2
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
DATE
D
3
1.55 mm [.061]
DESCRIPTION
-
-
1.35 mm [.053]
LTR
PNEUMATIC
6
WIRE
INSUL
P
MECHANICAL
PNEUMATIC AND CRIMP
TOOLING KIT
SIZE
66
6
-
CRIMP
REVISIONS
MECHANICAL
FINE CRIMP HEIGHT ADJUST
APPLICATOR DATA
1
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
T
U
4
LOC
DESCRIPTION
2151725 -1
2151725 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
AIR FEED MODULE
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
DWN
31JUL2012
CHK
31JUL2012
APVD
31JUL2012
C. MOYER
T. ELBIN
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
1-1752354-6
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
1
COUNTER_994970
1
2119955-1
1
2844908
1
2844907
1
455888-6
1
1803607_3
1
2119791-5
1
2119943-1
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
1338685-1
4
2168083-3
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-3
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-6
1
2844992-4
1
455888-2
1
240792-1
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533-3
1
2119806
1
SIMP_3-22280-3
1
1-356885-3
1
2119805-1
1
1803095-6
1
1803537-7
..
1
ITEM_7
..
1
ITEM_6
1
2119757-1
1
238011-4
1
1-1803019-2
..
1
ITEM_2
1
1803364-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-8
290
248
244
243
242
241
239
238
180
177
176
175
174
164
113
99
98
82
71
70
69
67
66
60
59
56
54
52
51
49
48
47
46
44
41
34
33
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
1
2844950-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151725
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
U2
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
FEED TYPE
MECHANICAL
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
A
DATE
DWN
APVD
-
-
-
239
59
D
D
56
44
PNEUMATIC
2
3.0 # 0.1
244
8
REF
34 REF
243
A
242
2
3
7
238
82
59
C
1
3.8
1
56
SEE DETAIL A
3
1
4
28
70
2 176
2
0.1
REF
8
177
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
TERMINAL SUPPORT LOCATION
C
34
69
5
8
41
REF
TERMINAL SUPPORT LOCATION
174
52
2
DETAIL A
51
3
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
175
66
180
2
164
44.61
67
15.6
33
6
290
A
24
A
B
19
30
59
20
56
SEE DETAIL A
ITEM 30 LOCATED AT
FRONT HOLES
241
25
13
30 REF
29 REF
1
11
30mm STROKE
30mm STROKE
47
1
12
CAM POSITIONS
20
113
9
46
98
99
34
54
8
1
60
54
10
1
248
48
B
RAM AND HOLDDOWN SET-UP
21
29
0.5
180 REF
9
30mm STROKE
REF
44
0.05
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
31JUL2012
CHK
31JUL2012
APVD
31JUL2012
C. MOYER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151725
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
U2
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2151725 -1
T
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2151725 -2
U
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
4- 2151725 -2
U
FINE CRIMP HEIGHT ADJUST
7- 2151725 -7
N
CRIMP TOOLING KIT
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
-
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
6
D
D
-
1
-
1
3
-
-
CRIMP
WIRE
INSUL
SIZE
TYPE
F
O
1.35 mm [.053]
1.55 mm [.061]
APPLICATOR INSTRUCTIONS
408-35042
GENERATION Y, 0.64 STYLE TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
4.00-4.50 mm [.157-.177 IN]
TERMINAL
APPLICATION
SPECIFICATION
1-1456841-3
1456968-3
1-1456968-3
1.50-1.85 mm [.059-.073 IN]
-
TE TERMINAL
1438616-3 7
1438616-7 7
1456574-3 7
7
7
7
7
5
5
C1__DWG_PN_1_2
C1__DWG_PN_1_3
C1__DWG_PN_1_4
C1__DWG_PN_1_6
22 AWG OR 0.35mm2
1642948-1
1924275-3
1924727-1
1-1924955-3
C1__DWG_PN_1_7
WIRE
SIZE
20 AWG OR 0.50mm2
TE TERMINAL
1642772-1
1-1924727-1
1924955-3
C1__DWG_PN_1_5
W1__DWG_WGAUGE_2
-
-
-
9
TE TERMINAL
1924968-3
C1__DWG_PN_2_0
7
8
8
7
7
7
7
C1__DWG_PN_2_1
C1__DWG_PN_2_2
0.95+/-0.05 [.037+/-.002]
0.90+/-0.05 [.035+/-.002]
8
7
7
1949674-1
5
2035124-1
2035170-1
C1__DWG_PN_2_3
C1__DWG_PN_2_4
7
1-2035170-1
2035334-3
C1__DWG_PN_2_5
C1__DWG_PN_2_6
TE TERMINAL
2098165-1
C1__DWG_PN_3_0
7
7
C1__DWG_PN_3_1
2098753-1
C1__DWG_PN_3_2
2098762-1
2138699-1
C1__DWG_PN_3_3
C1__DWG_PN_3_4
1-2138699-1
2312100-3
C1__DWG_PN_3_5
C1__DWG_PN_3_6
2312102-3
C1__DWG_PN_2_7
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
7.7
8.3
7
7
7
7
7
7
7
4
6
1
2
3
4
5
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
1
TE TERMINAL
1642772-1
1642948-1
1949674-1
YAZAKI TERMINAL
7114-4618-02
7116-4618-02
7116-5231-08
7
THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151.
USE TERMINAL SUPPORT LOCATION SPECIFIED FOR FEMALE TERMINALS.
8
USE TERMINAL SUPPORT LOCATION SPECIFIED FOR MALE TERMINALS.
9
TERMINAL LUBRICANT IS RECOMMENDED.
10.
UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
ENTRY LEVEL APPLICATOR
PART
NUMBER
8-2151725-1
8-2151725-2
9-2151725-1
9-2151725-2
ITEM SUBSTITUTION LIST
SAME AS
ITEM
ITEM DESCRIPTION
2151725-1
1
WIRE CRIMPER
2151725-2
2-2151725-1
2-2151725-2
1
3
46
INSULATION CRIMPER
141
BASIC SUB -ASSEMBLY
BASIC SUB -ASSEMBLY
LUBRICATOR
1-1803627-2
1803940-9
1-1803940-0
DELETE
1
1
1
-
1
-
1
1
1
1
1
-
-
1
1
-
1
-
1
-
1
1
DIMENSIONS:
PACIFIC VERSION
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
AIR FEED MODULE
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
PART NO
-77 -42 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
1
1
-
-
-
1
1
-
-
1
1
1
-
SUBSTITUTE
PART NUMBER
1803669-3
1
1
1
-
1
1
1
1
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
2
1
1
-
2
2
1
-
1
2
2
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
6
A
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT
REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP
HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN
MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE
INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
2
-
1
1
1
-
2
-
1
-
B
1
1
-
-
W1__FA_SETTING_2
1
1
-
-
W1__FA_SETTING_1
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
C1__DWG_PN_4_7
1
1
1
-
C1__DWG_PN_4_6
1
1
1
-
C1__DWG_PN_4_5
1
1
1
-
C1__DWG_PN_4_4
1
1
1
-
C1__DWG_PN_4_3
1
1
1
-
C1__DWG_PN_4_2
1
1
1
-
C1__DWG_PN_4_1
1
1
1
-
C1__DWG_PN_4_0
1
1
1
-
1
1
1
-
4
-
1
-
1
4
-
-
-
1
4
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
1
1
-
1
REF REF
-
-
1
1
REF
-
1
1
1
-
9
C1__DWG_PN_1_0
C1__DWG_PN_1_1
6
INSULATION DIAMETER RANGE
n
114-13183
TERMINALS APPLIED
1-1456574-3
TE CRIMP SPECIFICATION
1
1
1
-
1
1
1
-
-
1
1
-
1
1
1
-
1
-
-
-
1
1
-
-
TE TERMINAL
TERMINAL DATA:
C
3
1
1
1
-
1
1
1
2844950-1
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
1-1752354-6
993111-1
8-22280-7
1752353-2
1901680-2
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
2119955-1
2844908-1
2844907-1
455888-6
1803607-3
2119791-5
2119943-1
2119740-1
2168078-1
5-18022-5
1338685-1
1-5018030-0
1901681-1
18023-9
2119652-1
1803602-1
1752356-1
2079383-5
2-2844962-6
2844992-4
455888-2
240792-1
1320928-2
2168083-2
1-18028-2
2119533-3
2119806-1
3-22280-3
1-356885-3
2119805-1
1803095-6
1803537-7
2119757-1
238011-4
1-1803019-2
1803364-3
-
1
1
-
APPLICATOR DATA
-
DWN
31JUL2012
CHK
31JUL2012
APVD
31JUL2012
C. MOYER
T. ELBIN
T. ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
1-1752354-6
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
2119955-1
1
2844908
1
2844907
1
455888-6
1
1803607_3
1
2119791-5
1
2119943-1
1
2119740-1
2
2168078-1
1
5-18022-5
1
1338685-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
1803602-1
1
1752356-1
2
2079383-5
2
2-2844962-6
1
2844992-4
1
455888-2
1
240792-1
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533-3
1
2119806
1
SIMP_3-22280-3
1
1-356885-3
1
2119805-1
1
1803095-6
1
1803537-7
..
1
ITEM_7
..
1
ITEM_6
1
2119757-1
1
238011-4
1
1-1803019-2
..
1
ITEM_2
1
1803364-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079764_APP
290
244
243
242
241
239
238
180
177
176
175
174
164
151
144
143
142
141
140
113
99
98
82
71
70
69
67
66
59
56
52
51
49
48
41
34
33
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119082-8
DESCRIPTION
PRODUCT SPEC
-
1
2844950-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151725
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
U2
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
FEED TYPE
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
MECHANICAL
A
239
59
D
D
140
2
56
PNEUMATIC
244
3.0 # 0.1
243
242
A
REF
8
34
3
2
REF
238
7
TERMINAL SUPPORT LOCATION
59
3.8
8
82
1
SEE DETAIL A
C
56
2
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
2
34
3
1
4
28
176
174
8
70
C
TERMINAL SUPPORT LOCATION
5
41
175
51
DETAIL A
REF
69
52
2
REF
1
177
0.1
35.58
66
3 180
2
164
0.05
140 REF
67
15.6
0.5
33
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
B
A
24
6
A
19
180 REF
20
30
9
21
290
29
30mm STROKE
25
56
ITEM 30 LOCATED AT
FRONT HOLES
29
1
REF
30
REF
30mm STROKE
30mm STROKE
113
142
1
241
13
CAM POSITIONS
RAM AND HOLDDOWN SET-UP
12
59
SEE DETAIL A
B
9
141
98
99
34
143
8
1
144
143
10
1
20
11
151
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
MECHANICAL
PRE FEED
49
AIR FEED
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
31JUL2012
CHK
31JUL2012
APVD
31JUL2012
C. MOYER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151725
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
U2