8-2151731-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION 4 3 2 LOC DESCRIPTION G FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151731-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151731-2 G 7-2151731-1 G 7-2151731-2 G 7- 2151731 -7 F FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT CRIMP TOOLING KIT - TYPE 3 F O APPLICATOR INSTRUCTIONS 408-35042 - SOCKET/PIN CONTACT WIRE STRIP LENGTH .185-.217 IN [4.70-5.51 mm] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 776492-1 n 114-13045 - TERMINALS APPLIED C1__DWG_PN_1_1 WIRE STRIP LENGTH - - TERMINAL APPLICATION SPECIFICATION 114-13045 - TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 638078-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n .185-.217 IN [4.70-5.51 mm] .089-.131 IN [2.26-3.33 mm] - SOCKET/PIN CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 6 TE TERMINAL 776492-2 C1__DWG_PN_1_0 - TE TERMINAL TERMINAL NAME: - 3 TERMINAL DATA: TE TERMINAL 638078-3 C1__DWG_PN_4_0 TE TERMINAL 776493-1 C1__DWG_PN_4_1 WIRE STRIP LENGTH .089-.131 IN [2.26-3.33 mm] - - - 776493-2 C2__DWG_PN_1_1 SOCKET/PIN CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: .185-.217 IN [4.70-5.51 mm] TERMINAL APPLICATION SPECIFICATION C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 776349-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 TE TERMINAL C2__DWG_PN_4_0 776349-3 C2__DWG_PN_4_1 TE TERMINAL 776492-1 n 5- TE CRIMP SPECIFICATION C1__DWG_PN_1_1 - - - - - 6 - 6 TE TERMINAL 776492-2 C1__DWG_PN_1_0 - .089-.131 IN [2.26-3.33 mm] - - INSULATION DIAMETER RANGE - TERMINALS APPLIED 6 TE TERMINAL C2__DWG_PN_1_0 TE CRIMP SPECIFICATION - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL - C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL - - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 14 AWG 16 AWG 18 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.63+/-0.05 [.064+/-.002] 1.50+/-0.05 [.059+/-.002] 1.37+/-0.05 [.054+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.5 6.9 8.4 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 18 AWG 20 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.32+/-0.05 [.052+/-.002] 1.22+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 9.0 10.0 WIRE SIZE 4 W2__FA_SETTING_1 1.50mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.55+/-0.05 [.061+/-.002] - 4 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 6.9 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - W1__FA_SETTING_3 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL CONNECTIVITY APPLICATION SPECIFICATION. - WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO PERFORMANCE IN THE SPECIFIC APPLICATION. 6 1 ASSESS PRODUCT - TERMINAL LUBRICANT IS RECOMMENDED. 1 - 1 1 1 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 - DWN APVD D ECR-18-009948 26JUN2018 LG TE E ECR-22-129411 11FEB2022 JWC TE F ECR-22-147627 27JUL2022 TB GB G ECR-22-149202 11AUG2022 TB TE 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 -77 -72 -71 -52 -51 -2 DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-6 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-4 22278-8 854769-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-6 2079383-5 3-2844962-0 2844992-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1633133-8 1-2119780-1 4-238011-1 1-1803019-9 455888-1 456407-4 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AMP 4805 REV 31MAR2000 DATE D - 3.30 mm [.130] DESCRIPTION - - 2.54 mm [.100] LTR PNEUMATIC - WIRE INSUL P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT SIZE 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151731 -1 G 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151731 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 23NOV2012 CHK 23NOV2012 APVD 23NOV2012 L.ZHANG L.ZHANG S.XI NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-6 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 SIMP_22278-8 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-6 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-4 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1633133-8 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119780-1 1 4-238011-1 1 1-1803019-9 1 455888-1 1 456407-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 77 74 71 67 66 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151731 SCALE 1:2 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN - - APVD - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 244 243 A 238 53 242 1 3 177 1 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 181 2 44.25 175 182 DETAIL A 3 164 2 15.4 180 58 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 20 113 6 46 292 98 99 34 54 8 1 60 54 10 1 248 48 REF RAM AND HOLDDOWN SET-UP 74 19 30 47 0.5 67 A 24 30mm STROKE REF 0.05 66 180 293 77 33 B 34 REF C 2 51 REF 0.5 1 52 56 3.0 8 82 SEE DETAIL A 3 50 59 C 2 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23NOV2012 CHK 23NOV2012 APVD 23NOV2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151731 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151731 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151731 -7 F CRIMP TOOLING KIT - G 3 2 LOC PART NUMBER 2- 2151731 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.54 mm [.100] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-35042 - 1 - TE TERMINAL TERMINAL DATA: SOCKET/PIN CONTACT TERMINAL NAME: WIRE STRIP LENGTH .185-.217 IN [4.70-5.51 mm] C TERMINAL APPLICATION SPECIFICATION 776492-1 114-13045 - TERMINALS APPLIED TE TERMINAL n 776492-2 C1__DWG_PN_1_1 - - TERMINAL APPLICATION SPECIFICATION 114-13045 - TERMINALS APPLIED C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 638078-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n .185-.217 IN [4.70-5.51 mm] 6 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH .089-.131 IN [2.26-3.33 mm] - SOCKET/PIN CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TE TERMINAL TE TERMINAL 776493-1 C1__DWG_PN_4_0 638078-3 C1__DWG_PN_4_1 C2__DWG_PN_1_1 .185-.217 IN [4.70-5.51 mm] - - TERMINAL APPLICATION SPECIFICATION C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL 776349-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 TE TERMINAL 776349-3 C2__DWG_PN_4_0 C2__DWG_PN_4_1 TE TERMINAL 776492-1 n 5- TE CRIMP SPECIFICATION 776492-2 C1__DWG_PN_1_1 - - - TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 - - TE TERMINAL - C1__DWG_PN_3_1 1 - 14 AWG 16 AWG 18 AWG W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.63+/-0.05 [.064+/-.002] 1.50+/-0.05 [.059+/-.002] 1.37+/-0.05 [.054+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 WIRE SIZE 4 5.5 6.9 8.4 W1__FA_SETTING_1 W1__FA_SETTING_2 18 AWG 20 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.32+/-0.05 [.052+/-.002] 1.22+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 9.0 10.0 WIRE SIZE 4 W2__FA_SETTING_1 1.50mm2 CRIMP HEIGHT mm [INCH] - W2__DWG_WGAUGE_1 1.55+/-0.05 [.061+/-.002] W2__DWG_CRIMP_HT_1 6.9 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO PERFORMANCE IN THE SPECIFIC APPLICATION. 6 A 1 1 1 1 1 2 2 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 - - - - - - 1 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 1 2 - - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 1 1 1 - ASSESS PRODUCT 2 1 - 1 1 2 - WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY 1 1 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL CONNECTIVITY APPLICATION SPECIFICATION. 1 1 - 4 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 2 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 1 1 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_3 1 1 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 1 1 - 4 CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 4 - - WIRE SIZE 1 4 - 6 - 1 - C1__DWG_PN_4_1 - REF REF - C1__DWG_PN_4_0 1 1 C1__DWG_PN_2_0 1 - - 6 TE TERMINAL C1__DWG_PN_1_0 - 1 1 - .089-.131 IN [2.26-3.33 mm] 1 1 - INSULATION DIAMETER RANGE - TERMINALS APPLIED 6 TE TERMINAL 776493-2 C2__DWG_PN_1_0 WIRE STRIP LENGTH .089-.131 IN [2.26-3.33 mm] - SOCKET/PIN CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 - 3 1 1 1 1 - 1 1 1 1 1 DIMENSIONS: PACIFIC VERSION AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-4 22278-8 854769-4 1803607-3 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-6 2079383-5 3-2844962-0 2844992-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1633133-8 1-2119780-1 4-238011-1 1-1803019-9 455888-1 456407-4 1 DWN 23NOV2012 CHK 23NOV2012 APVD 23NOV2012 L.ZHANG L.ZHANG S.XI NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 SIMP_22278-8 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-6 2 2079383-5 2 3-2844962-0 1 2844992-1 1 455888-4 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1633133-8 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119780-1 1 4-238011-1 1 1-1803019-9 1 455888-1 1 456407-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 77 74 71 67 66 59 58 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151731 SCALE 1:2 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 140 59 243 242 A 2 244 56 PNEUMATIC D 2 3 3.0 53 238 8 50 REF 34 0.5 REF 59 82 1 52 C SEE DETAIL A 56 TERMINAL SUPPORT LOCATION 1 C 2 51 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 35.22 164 140 0.05 REF 66 2 DETAIL A 67 77 33 A 24 B 58 19 74 20 30 RAM SET-UP B 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 30mm STROKE 13 REF 29 1 REF 30mm STROKE 30mm STROKE 142 30 151 113 48 6 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 23NOV2012 CHK 23NOV2012 APVD 23NOV2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151731 SCALE 1:2 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G