8-2151739-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION E 7-2151739-2 E 7- 2151739 -7 B 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151739 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD D ECR-20-014423 12OCT2020 FJ TE D1 ECR-21-003293 17MAR2021 FZ GB E ECR-21-118593 25OCT2021 TB RK E1 ECR-21-120795 15NOV2021 FZ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 3.89 mm [.153] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION PV4 CONNECTOR PIN AND SOCKET TERMINAL NAME: WIRE STRIP LENGTH 4.58-4.96 mm [.180-.195 IN] C TERMINAL APPLICATION SPECIFICATION 114-137077 - TERMINALS APPLIED TE TERMINAL 2270251-2 n C1__DWG_PN_1_1 - - 4 - - C1__DWG_PN_2_1 TE TERMINAL 2363117-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 2363118-2 1 - - 10 AWG OR 6.00mm2 12 AWG OR 4.00mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.49+/-0.05 [.098+/-.002] 2.14+/-0.05 [.084+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 2.2 - 4 6 TERMINAL LUBRICANT IS RECOMMENDED. 2 2 2 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 1 - 1 - - - 1 - 1 - - - - - - - 1 A 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 4 2 - 3 1 4 - B 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 2 1 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - 5.8 1 1 W1__FA_SETTING_1 2 1 - 3 1 2 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 1 REF REF - 6 1 1 - 2119641-1 7-18023-7 2844940-1 994970-2 318563-1 2119955-1 2844908-1 2844907-1 455888-5 2079383-4 1803096-1 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2-2168083-5 5018030-1 811242-5 690753-2 18023-9 1803583-9 1803515-1 1803602-1 3-1752356-3 2079383-5 2-2844962-0 2844992-1 1-455888-0 1320928-4 1-18028-2 2168083-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 2-1633933-9 240641-5 1-2119757-1 9-1633609-2 1 1 - 6 C1__DWG_PN_2_0 1 - - - TE TERMINAL 2270226-2 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE - 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC GUARD, FRONT CHIP ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR CRIMPER, WIRE PART NO DWN 01JAN2012 CHK 01JAN2012 APVD 01JAN2012 BOB HIGMAN T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 COUNTER_994970 1 318563-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2079383-4 1 1803096-1 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2-2168083-5 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-0 1 2844992-1 1 1-455888-0 1 1320928-4 1 1-18028-2 1 2168083-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 2-1633933-9 1 240641-5 .. 1 ITEM_6 1 1-2119757-1 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 9-1633609-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2844940-1 248 241 238 164 119 113 99 98 82 79 78 71 67 66 60 59 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 24 22 21 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 7-18023-7 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151739 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE D D PNEUMATIC 44 A 2 53 238 50 8 7 59 82 C 1 REF 4.3 0.5 34 REF 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 52 56 51 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 44 REF 43.90 0.05 66 DETAIL A 164 67 RAM SET-UP 33 A 24 B 2 19 30 B 22 9 21 79 1 12 241 78 13 29 CAM POSITION ITEM 30 LOCATED AT FRONT HOLES 1 30 REF 29 REF 11 30mm STROKE 113 6 46 98 99 34 54 8 1 60 54 10 119 1 248 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JAN2012 CHK 01JAN2012 APVD 01JAN2012 BOB HIGMAN T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151739 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151739 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC B 3 2 LOC PART NUMBER 7- 2151739 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 3.89 mm [.153] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION PV4 CONNECTOR PIN AND SOCKET TERMINAL NAME: WIRE STRIP LENGTH 4.58-4.96 mm [.180-.195 IN] C TERMINAL APPLICATION SPECIFICATION 2270251-2 114-137077 - TERMINALS APPLIED TE TERMINAL n 4 - - 10 AWG OR 6.00mm2 12 AWG OR 4.00mm2 W1__DWG_WGAUGE_2 1 - 1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 2363117-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 REF - TE TERMINAL 2363118-2 2.49+/-0.05 [.098+/-.002] 2.14+/-0.05 [.084+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4 - C1__DWG_PN_4_0 1 - C1__DWG_PN_4_1 1 - 1 - 1 - 3 2.2 1 - 6 WIRE SIZE 1 - - 1 - 1 - 2 - W1__FA_SETTING_1 5.8 1 - 1 - 1 - 2 - 1 - 1 - 2 1 2 B 3 4 6 1 - 1 - 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 2 - 2 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT IS RECOMMENDED. 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - RECOMMENDED SPARE PARTS 1 - 1 - 1 - 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - 1 1 - 1 - 1 - 1 1 - 1 1 1 1 1 - 1 - - - 1 - - - - - - 1 1 A 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 318563-1 2119955-1 2844908-1 2844907-1 455888-5 2079383-4 1803096-1 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2-2168083-5 5018030-1 811242-5 690753-2 18023-9 1803602-1 3-1752356-3 2079383-5 2-2844962-0 2844992-1 1-455888-0 1320928-4 1-18028-2 2168083-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 2-1633933-9 240641-5 1-2119757-1 9-1633609-2 1 - - 6 2270226-2 C1__DWG_PN_1_1 - - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC GUARD, FRONT CHIP ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR CRIMPER, WIRE DWN 01JAN2012 CHK 01JAN2012 APVD 01JAN2012 BOB HIGMAN T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 318563-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2079383-4 1 1803096-1 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2-2168083-5 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 1803602-1 1 3-1752356-3 2 2079383-5 2 2-2844962-0 1 2844992-1 1 1-455888-0 1 1320928-4 1 1-18028-2 1 2168083-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 2-1633933-9 1 240641-5 .. 1 ITEM_6 1 1-2119757-1 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 9-1633609-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 COUNTER_994970 241 238 164 151 144 143 141 140 119 113 99 98 82 79 78 71 67 66 59 56 53 52 51 50 49 41 34 33 30 29 28 24 22 21 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2844940-1 DESCRIPTION PRODUCT SPEC - 1 7-18023-7 Ocean Side Feed Applicator - DRAWING NO 2151739 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D DATE DWN APVD - - - D FEED TYPE PNEUMATIC 140 2 53 A 238 50 4.3 REF 8 7 0.5 34 59 82 1 1 REF TERMINAL SUPPORT LOCATION C C SEE DETAIL A 52 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 28 5 41 51 34.87 DETAIL A 66 164 RAM SET-UP 2 67 33 A 24 B 19 30 9 22 79 B 1 12 21 241 78 CAM POSITION 140 REF 0.05 13 29 ITEM 30 LOCATED AT FRONT HOLES 1 30 REF REF 29 30mm STROKE 151 113 6 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JAN2012 CHK 01JAN2012 APVD 01JAN2012 BOB HIGMAN T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151739 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1