8-2151746-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151746-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151746-2 D 7- 2151746 -7 B D 3 2 LOC 2151746 -1 2151746 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 22OCT2012 YY SX B ECR-16-003459 07MAR2016 JH TE C ECR-18-008507 05JUN2018 YY TE D ECR-22-135201 06APR2022 TB RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.03 mm [.080] 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL TERMINAL DATA: NEXT GENERATION SOFT SHELL TERMINAL NAME: WIRE STRIP LENGTH 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION n 114-106118 - TE CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - - 3 - 2.40-2.70 mm [.094-.106 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1971237-1 TE TERMINAL 1971237-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1971238-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 1971238-2 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE (2)20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.28+/-0.04 [.050+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 3.7 - 4 - W1__FA_SETTING_1 - 5 - 1 B 2 RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - - ADJUST ITEM 51 WHEN SWITCHING TERMINALS. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 - 1 1 1 - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - REF 1 REF 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 1 1 1 1 1 1 2 - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 - 1 - 1 - 1 1 1 1 2 1 2 - 1 - 2 - 2 1 -77 -72 -71 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: -1 PART NO 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, WITH STABILIZER SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM DWN 05SEP2012 CHK 05SEP2012 APVD 05SEP2012 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - CUSTOMER DRAWING SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 2 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 3-2844962-2 1 2844992-1 1 2-455888-2 1 1320928-2 1 2168083-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1803079-4 1 4-240641-2 .. 1 ITEM_6 1 1-2119757-3 1 238011-2 1 1-1803016-5 .. 1 ITEM_2 1 5-456405-6 248 244 243 242 241 239 238 164 119 99 98 82 71 70 69 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-6 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 1 REF REF 2 1 2119641-1 2119082-6 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119791-9 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-1 2079383-5 3-2844962-2 2844992-1 2-455888-2 1320928-2 2168083-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1803079-4 4-240641-2 1-2119757-3 238011-2 1-1803016-5 5-456405-6 - A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151746 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 53 A 243 238 242 50 8 82 SEE DETAIL A 1 1 69 52 56 5 1.3 7 59 C 3 2 0.5 REF 34 REF 70 C 3 51 1 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 44.61 0.05 66 DETAIL A 2 164 33 B 67 A 24 RAM SET-UP 19 30 B 119 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30mm STROKE 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 47 REF 119 98 99 46 34 53 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 05SEP2012 CHK 05SEP2012 APVD 05SEP2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 3 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151746 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151746 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151746 -7 B CRIMP TOOLING KIT - D 4 3 2 LOC PART NUMBER 2- 2151746 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D APPLICATOR DATA CRIMP SIZE WIRE INSUL TYPE F F 2.03 mm [.080] 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: NEXT GENERATION SOFT SHELL TERMINAL NAME: WIRE STRIP LENGTH 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION n 114-106118 - - TE CRIMP SPECIFICATION - - TE TERMINAL 1971237-1 1 - 1971237-2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1971238-1 C1__DWG_PN_3_0 - 1 - 1 C1__DWG_PN_3_1 TE TERMINAL 1971238-2 4 - C1__DWG_PN_4_0 - - C1__DWG_PN_4_1 1 - 1 - 2 - WIRE SIZE (2)20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.28+/-0.04 [.050+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 3.7 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - 1 - 1 - 2 - 1 - 1 - 2 - 1 - 5 1 - 1 - 1 B 1 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 - - RECOMMENDED SPARE PARTS 2 - 2 - 1 - 1 - 1 - 1 - ADJUST ITEM 51 WHEN SWITCHING TERMINALS. 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 1 - 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 1 1 1 - 1 - - - 1 - 1 1 1 1 - - 1 1 A 2119082-6 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119791-9 2119943-1 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-1 2079383-5 3-2844962-2 2844992-1 2-455888-2 1320928-2 2168083-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1803079-4 4-240641-2 1-2119757-3 238011-2 1-1803016-5 5-456405-6 1 1 1 1 1 - REF REF TE TERMINAL C1__DWG_PN_1_1 - - TERMINALS APPLIED C1__DWG_PN_1_0 1 - 2.40-2.70 mm [.094-.106 IN] - 1 - INSULATION DIAMETER RANGE - 1 - 3 - 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 05SEP2012 CHK 05SEP2012 APVD 05SEP2012 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - CUSTOMER DRAWING SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 2 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-1 2 2079383-5 2 3-2844962-2 1 2844992-1 1 2-455888-2 1 1320928-2 1 2168083-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1803079-4 1 4-240641-2 .. 1 ITEM_6 1 1-2119757-3 1 238011-2 1 1-1803016-5 .. 1 ITEM_2 1 5-456405-6 244 243 242 241 239 238 164 151 144 143 142 141 140 119 99 98 82 71 70 69 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-6 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, WITH STABILIZER SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151746 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL 140 244 A D 2 243 242 239 2 D 3 53 59 56 PNEUMATIC 50 7 82 A 238 1 1.3 1 69 52 3 59 5 REF 8 70 51 1 0.5 34 4 28 5 REF TERMINAL SUPPORT LOCATION 41 C C SEE DETAIL A 56 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 140 66 67 33 164 24 0.05 19 119 30 DETAIL A 35.58 REF A 29 21 9 1 RAM SET-UP 12 241 13 1 B B ITEM 30 LOCATED AT FRONT HOLES CAM POSITIONS 30mm STROKE 98 141 34 143 8 1 144 143 10 1 119 11 29 30 REF REF 30mm STROKE 30mm STROKE 142 99 151 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 05SEP2012 CHK 05SEP2012 APVD 05SEP2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 1 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151746 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D