8-2151765-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION F 7-2151765-2 F 7- 2151765 -7 C 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151765 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD D ECR-17-012172 21AUG2017 TB TE D1 ECR-17-014464 29SEP2017 MZ KZ E ECR-18-016031 10OCT2018 FL TE F ECR-20-013395 21SEP2020 TB RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 3.56 mm [.140] 4.45 mm [.175] APPLICATOR INSTRUCTIONS 408-35042 - YAZAKI TERMINAL WIRE STRIP LENGTH 5.50-6.00mm [.217 .236 IN] TERMINAL APPLICATION SPECIFICATION n TERMINALS APPLIED C TE TERMINAL (A) 1949186-1 WIRE SIZE 4.00mm2 3.00mm2 6 - C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 C1__DWG_PN_3_0 YAZAKI TERMINAL C1__DWG_PN_4_0 2.15+/-0.05 [.085+/-.002] 2.05+/-0.05 [.081+/-.002] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.1 8.0 TE TERMINAL 72-WT08-655-1 REV WA2182 WIRE SIZE W1__FA_SETTING_1 4.00mm2 3.00mm2 6 7114-4122-02 W1__DWG_WGAUGE_2 5.50-6.00mm [.217 .236 IN] 2.85-3.80mm [.112-.150 IN] TE TERMINAL CRIMP HEIGH mm [INCH] W1__DWG_WGAUGE_1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 2.10+/-0.05 [.083+/-.002] 1.90+/-0.05 [.075+/-.002] C1__DWG_PN_3_0 YAZAKI TERMINAL TE TERMINAL C1__DWG_PN_4_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.3 8.2 2.5mm2+1.5mm2 2.5mm2+1.5mm2 6 9 7116-4122-02 7114-4122-02 WIRE SIZE W1__FA_SETTING_1 n TE POLAND YAZAKI TERMINAL C1__DWG_PN_1_0 1949186-1 1949027-1 CRIMP HEIGHT 4 REFERENCE SETTING - - 7 C1__DWG_PN_3_0 10 W1__DWG_WGAUGE_2 2.15+/-0.05 [.085+/-.002] 2.10+/-0.05 [.083+/-.002] 7 8 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.5 1 - 3 4 B - 9 FEED ADJUSTMENT IS REQUIRED WHEN SWITCHING TERMINALS. - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN THE TERMINAL MANUFACTURER'S SPECIFICATION. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM TERMINAL MANUFACTURER FOR REQUIREMENT. PERFORMANCE IN THE THIS CUSTOM 1 1 1 1 1 1 1 1 1 2 1 - - - - 1 - 1 1 1 2 - 1 - - 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 1 1 - A 1 1 - 1 1 1 1 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT 1 1 1 1 1 - 11 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 10 1 1 - THE CRIMP HEIGHT VALUE 2.10+/-0.05 IS FOR TERMINAL 7114-4122-02 ONLY. 1 1 - 8 4 1 - - 1 4 - THE CRIMP HEIGHT VALUE 2.15+/-0.05 IS FOR TERMINAL 7116-4122-02 ONLY. 1 1 - 7 1 1 - - 2 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 2 - 6 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - 3 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 2 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 5.8 1 REF REF W1__FA_SETTING_1 1 1 - 8 1 1 C1__DWG_PN_4_0 1 1 - CRIMP HEIGH mm [INCH] W1__DWG_WGAUGE_1 YAZAKI TERMINAL 1 1 - TE TERMINAL 1 1 - C1__DWG_PN_2_0 2 1 - 10 11 1 2 - 2.85-3.80mm [.112-.150 IN] 1 1 - INSULATION DIAMETER RANGE 1 1 - TERMINALS APPLIED C1__DWG_PN_2_0 TE POLAND SPECIFICATION 1 1 - YAZAKI 6.3MM SYSTEM CONNECTOR TERM. TERMINAL NAME: 10 YAZAKI TERMINAL C1__DWG_PN_1_0 1949027-1 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 n TERMINALS APPLIED 10 (A) 7116-4122-02 C1__DWG_PN_1_1 TERMINAL APPLICATION SPECIFICATION - - YAZAKI TERMINAL C1__DWG_PN_1_0 5.50-6.00mm [.217 .236 IN] 2.85-3.80mm [.112-.150 IN] (A)72-WT10-1434-1 REV WA1749 - WIRE STRIP LENGTH INSULATION DIAMETER RANGE YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION YAZAKI 6.3MM SYSTEM CONNECTOR TERM. TERMINAL NAME: YAZAKI 6.3MM SYSTEM CONNECTOR TERM. TERMINAL NAME: YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION 1 1 - 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2844940-1 1-2079383-0 2-455888-9 4-1976053-0 993111-1 8-22280-7 1752353-2 1901680-2 994970-2 455888-7 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 2079383-4 1803096-1 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338683-8 2168083-3 1-5018030-0 1-1901681-0 2-1752354-5 18023-9 1803583-9 1803515-2 1803602-2 1752356-6 2079383-5 2-2844962-3 2844992-2 1-455888-0 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333210-5 2119757-8 1-238011-2 5-1633963-9 456411-7 1 1 3 TERMINAL DATA: 1 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 02OCT2012 CHK 02OCT2012 APVD 02OCT2012 K. STAKEM G. BAILEY T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 1 2844940-1 2 1-2079383-0 1 2-455888-9 1 4-1976053-0 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 1 COUNTER_994970 1 455888-7 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 2 2079383-4 1 1803096-1 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338683-8 4 2168083-3 1 1-5018030-0 1 1-1901681-0 1 2-1752354-5 1 18023-9 1 1803583-9 1 1803515-2 1 1803602-2 1 1752356-6 2 2079383-5 2 2-2844962-3 1 2844992-2 1 1-455888-0 1 1320928-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333210-5 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 1-238011-2 1 5-1633963-9 .. 1 ITEM_2 1 456411-7 248 244 243 242 241 238 230 188 179 177 176 175 174 164 120 119 113 99 98 82 79 78 71 67 66 60 59 56 54 52 51 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-7 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) SPACER, CRIMPER LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151765 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE D DATE DWN APVD - - - D 44 2 PNEUMATIC 244 243 A 242 238 3 7.9 8 82 59 0.5 REF 188 1 177 C 2 2 SEE DETAIL A 2 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 176 1 34 REF 120 TERMINAL SUPPORT LOCATION 174 3 1 4 175 28 5 41 52 51 3 44 50 179 33 24 19 20 50 REF 21 79 B 0.05 15.4 # 0.5 A 30 REF 67 2 164 43.90 66 230 DETAIL A C B RAM AND HOLDDOWN SET-UP 78 9 29 1 12 ITEM 30 LOCATED AT REAR HOLES 241 13 CAM POSITION 30 REF 29 REF 1 11 119 30mm STROKE 113 10 46 98 99 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 02OCT2012 CHK 02OCT2012 APVD 02OCT2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151765 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151765 -2 F FINE CRIMP HEIGHT ADJUST PNEUMATIC C 3 2 LOC PART NUMBER 7- 2151765 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE F OV 3.56 mm [.140] 4.45 mm [.175] APPLICATOR INSTRUCTIONS 408-35042 WIRE STRIP LENGTH 5.50-6.00mm [.217-.236 TERMINAL APPLICATION SPECIFICATION n IN] - TERMINALS APPLIED 6 (A) 7116-4122-02 C1__DWG_PN_1_1 TERMINAL APPLICATION SPECIFICATION - - 72-WT08-655-1 Rev WA2182 TERMINALS APPLIED 10 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 n 5.50-6.00mm [.217 .236 IN] 2.85-3.80mm [.112-.150 IN] - YAZAKI TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH YAZAKI TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 TE TERMINAL 1949027-1 6 WIRE STRIP LENGTH INSULATION DIAMETER RANGE 5.50-6.00mm [.217 .236 IN] 2.85-3.80mm [.112-.150 IN] TERMINAL APPLICATION SPECIFICATION TE TERMINAL C1__DWG_PN_3_0 YAZAKI TERMINAL TE TERMINAL C1__DWG_PN_4_0 WIRE SIZE 4.00mm2 3.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.15+/-0.05 [.085+/-.002] 2.05+/-0.05 [.081+/-.002] WIRE SIZE 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.7 W1__FA_SETTING_1 8.7 4.00mm2 3.00mm2 CRIMP HEIGH mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.10+/-0.05 [.083+/-.002] 1.90+/-0.05 [.075+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.1 6.1 W1__FA_SETTING_1 2.5mm2+1.5mm2 2.5mm2+1.5mm2 - 3 1 - 1 - INSULATION DIAMETER RANGE 1 - 2.85-3.80mm [.112-.150 IN] 2 - 1 - 1 6 9 C1__DWG_PN_2_0 W1__DWG_WGAUGE_2 1 - 10 11 TE TERMINAL C1__DWG_PN_3_0 YAZAKI TERMINAL 2.10+/-0.05 [.083+/-.002] 1 - REF - 8 2.15+/-0.05 [.085+/-.002] 1 - C1__DWG_PN_4_0 7 1 - CRIMP HEIGH mm [INCH] W1__DWG_WGAUGE_1 1 - 7116-4122-02 7114-4122-02 WIRE SIZE 4 CRIMP HEIGHT REFERENCE SETTING TE POLAND YAZAKI TERMINAL C1__DWG_PN_1_0 1949186-1 1949027-1 C n 1 - TERMINALS APPLIED C1__DWG_PN_2_0 TE POLAND SPECIFICATION 7 8 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.7 1 - 4 CRIMP HEIGHT REFERENCE SETTING 4 - 1 - 1 - W1__FA_SETTING_1 1 - 8.1 1 - 10 1 - 1 - 1 1 2 3 4 6 9 10 11 1 - 1 - 1 - 1 - 3 1 - 1 - 1 - 1 - 2 - 2 - 1 - FEED ADJUSTMENT IS REQUIRED WHEN SWITCHING TERMINALS. 1 - TERMINAL LUBRICANT IS RECOMMENDED. - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN THE TERMINAL MANUFACTURER'S SPECIFICATION. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT - 1 1 - 1 1 - 1 - 1 - 1 PERFORMANCE IN THE THIS CUSTOM 1 - 1 THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM TERMINAL MANUFACTURER FOR REQUIREMENT. 2 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THE CRIMP HEIGHT VALUE 2.10+/-0.05 IS FOR TERMINAL 7114-4122-02 ONLY. 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 8 1 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. THE CRIMP HEIGHT VALUE 2.15+/-0.05 IS FOR TERMINAL 7116-4122-02 ONLY. 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 7 2 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. B 1 - RECOMMENDED SPARE PARTS 1 - 1 1 1 1 1 - - - - - 1 - A *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 - 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 02OCT2012 CHK 02OCT2012 APVD 02OCT2012 K. STAKEM G. BAILEY T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2844940-1 2 1-2079383-0 1 2-455888-9 1 4-1976053-0 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-2 1 455888-7 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 2 2079383-4 1 1803096-1 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338683-8 1 1-5018030-0 1 1-1901681-0 1 2-1752354-5 1 18023-9 1 1803602-2 1 1752356-6 2 2079383-5 2 2-2844962-3 1 2844992-2 1 1-455888-0 1 1320928-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333210-5 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 1-238011-2 1 5-1633963-9 .. 1 ITEM_2 1 456411-7 244 243 242 241 238 230 188 179 177 176 175 174 164 151 144 143 141 140 120 119 113 99 98 82 79 78 71 67 66 59 56 52 51 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-7 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) SPACER, CRIMPER LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPACER, CRIMPER WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE PREMIUM PART NO -77 -22 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 2119082-7 2079764-1 2119083-1 7-18023-7 2844940-1 1-2079383-0 2-455888-9 4-1976053-0 993111-1 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-2 455888-7 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 2079383-4 1803096-1 1803607-3 2119740-1 2168078-1 5-18022-5 1338683-8 1-5018030-0 1-1901681-0 2-1752354-5 18023-9 1803602-2 1752356-6 2079383-5 2-2844962-3 2844992-2 1-455888-0 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333210-5 2119757-8 1-238011-2 5-1633963-9 456411-7 1 - YAZAKI 6.3MM SYSTEM CONNECTOR TERM. TERMINAL NAME: 10 YAZAKI TERMINAL 7114-4122-02 C1__DWG_PN_1_0 YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION YAZAKI 6.3MM SYSTEM CONNECTOR TERM. TERMINAL NAME: INSULATION DIAMETER RANGE (A)72-WT10-1434-1 REV WA1749 YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION YAZAKI 6.3MM SYSTEM CONNECTOR TERM. TERMINAL NAME: (A) 1949186-1 - YAZAKI TERMINAL TERMINAL DATA: TE TERMINAL TYPE Ocean Side Feed Applicator - DRAWING NO 2151765 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D DATE DWN APVD - - - D FEED TYPE 140 244 2 PNEUMATIC 243 242 3 2 7.9 A 238 8 0.5 REF 34 59 REF 82 188 1 C TERMINAL SUPPORT LOCATION 1 120 C 177 SEE DETAIL A 56 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 2 176 1 174 3 4 28 5 175 34.87 41 140 0.05 52 DETAIL A 3 33 15.4 # 0.5 51 179 50 230 164 66 2 B 50 67 24 79 REF RAM AND HOLDDOWN SET-UP 19 A 30 REF 20 B 21 9 78 1 12 29 241 CAM POSITION 13 ITEM 30 LOCATED AT REAR HOLES 1 REF 30 REF 29 30mm STROKE 151 113 10 141 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 02OCT2012 CHK 02OCT2012 APVD 02OCT2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151765 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F